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Multilin PROTECT 4A-120 - User Manual

Multilin PROTECT 4A-120
51 pages
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MOTOR PROTECTION RELAY
INSTRUCTION MANUAL

Questions and Answers

Summary

Introduction to Protect 4 A Relay

1.1 Motor Protection Requirements

Discusses the essential needs and challenges in protecting electric motors from various fault conditions.

1.2 Protect 4 A Features

Details the comprehensive protection capabilities and advanced features offered by the Protect 4A relay.

1.3 Typical Applications

Outlines the diverse range of industrial applications where the Protect 4A relay is ideally suited for motor protection.

1.4 Order Code

Provides the part numbering system for selecting and ordering the correct Protect 4A relay configuration.

1.5 Technical Specifications

Lists detailed electrical, mechanical, and environmental specifications for the Protect 4A relay.

Installation Guide

2.1 Physical Dimensions

Presents detailed drawings and measurements for the relay's physical size and mounting requirements.

2.2 Mounting

Guides on how to properly install the Protect 4A relay onto a panel or motor control center door.

2.3 External Wiring

Illustrates the correct wiring connections for phase CTs, ground fault CTs, and control power.

2.4 Control Power

Explains the requirements for the control power supply voltage and its application to the relay.

2.5 Trip Contacts

Describes the specifications and operation of the relay's output trip contacts.

2.6 Thermistor Input

Details how to connect and utilize thermistor sensors for motor overheating protection.

2.7 Programmable Controller Output

Explains the 4-20mA output for integration with programmable controllers and monitoring systems.

2.8 Tamper Proof Cover

Describes how to install a tamper-proof cover for securing relay settings and the reset button.

2.9 Field Options Overview

Covers various features that can be configured in the field to customize relay operation.

2.9.1 Auto Reset

Explains the auto-reset feature for tripping and its implications for motor restart.

2.9.2 Mechanical Jam

Details the function of detecting and tripping on mechanical jams during motor operation.

2.9.3 Ground Fault Indication Only

Describes the mode where ground faults are indicated but do not cause a trip.

2.9.4 Single Phase Defeat

Explains how to disable single-phase detection to avoid nuisance tripping.

2.10 Environment

Outlines the environmental features ensuring reliable operation across various industrial conditions.

Setup and Use

3.1 Control Panel Overview and Indicators

Describes the function of each control knob, button, and status indicator on the relay's front panel.

3.2 Full Load Current Setting

Explains how to set the maximum motor current for overload protection based on CT rating.

3.3 Stall Time Curve Selection

Guides on selecting appropriate overload time curves based on motor stall characteristics.

3.4 Ground Fault (Earth Leakage) Level Control

Details how to set the current threshold for ground fault detection and tripping.

3.5 Ground Fault (Earth Leakage) Time Delay Control

Explains setting the time delay for ground fault trips to ensure proper coordination.

3.6 Single Phase Detection

Describes how the relay detects and responds to single-phase conditions in motor operation.

3.7 Thermistor Trip Detection

Explains how thermistor inputs are used to detect motor overheating and initiate a trip.

3.8 Reset;Test Button Operation

Details the functions of the reset and test buttons for clearing faults and verifying operation.

3.9 Motor Amps Output

Explains the 4-20mA output signal representing motor current for monitoring and control.

3.10 Fault Diagnosis

Provides a guide to interpreting fault indications and identifying probable causes and corrective actions.

Relay Testing Procedures

4.1 Commissioning Tests

Outlines initial tests to verify proper installation and system operation before full deployment.

4.2 Overloads

Describes procedures for testing the relay's response to overload conditions using simulated currents.

4.3 Single Phasing

Details the method for testing the relay's single-phase detection and trip functionality.

4.4 Ground Fault;Earth Leakage

Explains how to test the ground fault detection and tripping mechanism using appropriate signals.

4.5 Thermistor

Describes how to test the thermistor input circuit and its response to temperature changes.

4.6 4-20 mA Output

Details procedures for verifying the accuracy and functionality of the 4-20 mA current output.

4.7 Routine Maintenance Verification

Outlines periodic checks and tests to ensure the relay continues to operate correctly over time.

4.8 Problem Troubleshooting

Provides a comprehensive guide to diagnosing and resolving issues encountered with the relay.

Theory of Operation

5.1 Hardware

Explains the internal hardware architecture and the function of key components within the relay.

5.2 Firmware

Describes the software logic, routines, and operational flow of the relay's firmware.

Multilin Relay Warranty Information

Multilin PROTECT 4A-120 Specifications

General IconGeneral
BrandMultilin
ModelPROTECT 4A-120
CategoryRelays
LanguageEnglish

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