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Multilin SR469 - User Manual

Multilin SR469
270 pages
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SR469
MOTOR MANAGEMENT RELAY
®
Instruction Manual
SR469 Revision: 30D260A8.000
SR469 PC Software Revision: 2.6
Manual P/N: 1601-0057-D7
Copyright 1998 GE Multilin
;39:99$71&'5
SR469 IN SERVICE STOPPED R1 TRIP
SETPOINT ACCESS STARTING R2 AUXILIARY
COMPUTER RS232 RUNNING R3 AUXILIARY
R4 ALARM
R5 BLOCK START
R6 SERVICE
MESSAGE
HOT RTD
LOSS OF LOAD
MOTOR MANAGEMENT
RELAY
PROGRAM PORT
SETPOINT
789
456
12 3
.
0
HELP
MESSAGE
VA L U E
ACTUAL
ESCAPE
ENTER
TM
RESET
NEXT
RESET
POSSIBLE
COMPUTER RS485
AUXILIARY RS485
LOCKOUT
SR469 STATUS MOTOR STATUS
OUTPUT RELAYS
OVERLOAD PICKUP
UNBALANCE PICKUP
GROUND PICKUP
CANADA
215 Anderson Avenue, Markham, Ontario, L6E 1B3
Tel: (905) 294-6222 Fax: (905) 294-8512
Internet: http://www.ge.com/edc/pm/
Click here to get to our homepage:
http://www.ge.com/indsys/pm/

Table of Contents

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Summary

1. INTRODUCTION

1.1 OVERVIEW

Provides an overview of the SR469 Motor Management Relay, its features, and typical applications.

1.2 ORDER INFORMATION

Details the SR469 order code, including options for phase CT secondaries, control power, and analog output range.

1.3 SR469 SPECIFICATIONS

Lists detailed technical specifications for the SR469 relay, including power supply, current inputs, voltage inputs, and output relays.

2. INSTALLATION

2.1 MECHANICAL

Covers the mechanical aspects of the SR469 installation, including dimensions, product identification, and unit handling.

2.2 ELECTRICAL

Details the electrical connections and wiring diagrams for the SR469 relay, covering various inputs, outputs, and communication ports.

3. SR469 OPERATION

3.1.1 SR469 FACEPLATE

Describes the SR469's front panel layout, including status indicators, motor status indicators, and output relay indicators.

3.1.2 DISPLAY

Explains the SR469's vacuum fluorescent display and how messages are presented to the user.

3.1.3 LED INDICATORS

Details the SR469 status, motor status, and output relay LEDs, explaining their meaning and behavior.

3.1.4 RS232 PROGRAM PORT

Describes the RS232 program port for PC connection, used for setpoint programming, local interrogation, and firmware upgrades.

3.1.5 KEYPAD

Explains the SR469 keypad layout and the function of each key for navigating messages and setpoints.

3.1.6 ENTERING ALPHANUMERIC TEXT

Provides instructions on how to enter custom text messages for the SR469, such as in the Message Scratchpad.

3.1.7 ENTERING +;- SIGNS

Explains the method for entering negative numbers or signs using the SR469 keypad.

3.1.8 SETPOINT ENTRY

Details the procedure for accessing and changing SR469 setpoints, including passcode and access jumper requirements.

4. SETPOINT PROGRAMMING

4.1.1 TRIPS; ALARMS; BLOCKS DEFINED

Defines the three basic categories of protection elements: Trips, Alarms, and Blocks, and how they are assigned to output relays.

4.1.2 RELAY ASSIGNMENT PRACTICES

Provides guidelines and practices for assigning features to output relays (R1-R6) to avoid conflicts and ensure proper operation.

4.1.3 SETPOINT MESSAGE MAP

Illustrates the organization of SR469 setpoint messages, showing the logical grouping and navigation paths.

4.2 S1 SR469 SETUP

Covers setpoints related to SR469 system setup, including passcode, preferences, serial ports, and data management.

4.3 S2 SYSTEM SETUP

Details setpoints for system configuration, including current sensing, voltage sensing, power system, and communication settings.

4.4 S3 DIGITAL INPUTS

Explains the configuration of SR469 digital inputs, including pre-assigned functions and assignable input functions.

4.5 S4 OUTPUT RELAYS

Covers setpoints for output relay configuration, including reset modes and force operation of relays.

4.6 S5 THERMAL MODEL

Details the SR469 thermal model setpoints for motor protection, including overload curves, unbalance bias, and cooling constants.

4.7 S6 CURRENT ELEMENTS

Covers SR469 setpoints for current-based protection elements like short circuit, overload, mechanical jam, and undercurrent.

4.8 S7 MOTOR STARTING

Details SR469 setpoints related to motor starting, including acceleration timer, start inhibit, and jogging block features.

4.9 S8 RTD TEMPERATURE

Explains SR469 setpoints for RTD temperature monitoring, including RTD types, alarm, and trip configurations.

4.10 S9 VOLTAGE ELEMENTS

Covers SR469 setpoints for voltage-related protection elements like undervoltage, overvoltage, and phase reversal.

4.11 S10 POWER ELEMENTS

Details SR469 setpoints for power measurement and protection, including power factor, reactive power, and underpower.

4.12 S11 MONITORING

Covers SR469 setpoints for monitoring functions, including trip counters, starter failure, and demand metering.

4.13 S12 ANALOG I;O

Explains SR469 setpoints for analog input and output configuration, including parameters and differential inputs.

4.14 S13 SR469 TESTING

Details SR469 setpoints for testing and simulation modes, including simulation, pre-fault, fault, and output relay tests.

4.15 S14 TWO-SPEED MOTOR

Covers SR469 setpoints specific to two-speed motors, including O/L setup, undercurrent, and acceleration timers for each speed.

5. ACTUAL VALUES

5.1.1 ACTUAL VALUES MESSAGES

Describes how to access measured values, maintenance, and fault analysis information via the SR469.

5.2 A1 STATUS

Provides access to motor status, last trip data, alarm status, start blocks, digital inputs, and real-time clock information.

5.3 A2 METERING DATA

Displays actual metering data for current, temperature, voltage, speed, power, torque, demand, analog inputs, and phasors.

5.4 A3 LEARNED DATA

Shows learned motor starting data, average motor load, and maximum RTD values, providing insights into motor performance.

5.5 A4 MAINTENANCE

Provides access to maintenance data, including trip counters, general counters, and timers for motor operation tracking.

5.6 A5 EVENT RECORDER

Allows viewing of the SR469 Event Recorder, which stores motor and system information for troubleshooting purposes.

5.7 A6 PRODUCT INFO

Provides SR469 model information, including order code, serial number, revisions, and calibration dates.

5.8 DIAGNOSTICS

Offers diagnostic messages for operators, including last trip data, active alarms, start blocks, and flash messages.

6. COMMUNICATIONS

6.1 ELECTRICAL INTERFACE

Details the hardware and electrical interface for SR469 communications, including RS485 and RS232 ports.

6.2 PROTOCOL

Explains the Modbus RTU serial communication protocol supported by the SR469, including data frame format and rates.

6.2.3 DATA PACKET FORMAT

Describes the structure of Modbus data packets, including slave address, function code, data, and CRC.

6.2.4 ERROR CHECKING

Details the CRC-16 error checking algorithm used in Modbus RTU transmissions for data integrity.

6.2.5 TIMING

Explains the timing constraints that maintain data packet synchronization in SR469 communications.

6.3 SUPPORTED MODBUS FUNCTIONS

Lists the Modbus function codes supported by the SR469 for communication and control.

6.4 ERROR RESPONSES

Describes the SR469's error responses, including illegal function, illegal data address, and illegal data value.

6.5 MEMORY MAP

Provides information about the SR469 memory map, including setpoints, actual values, and user-definable areas.

SR 469 MEMORY MAP FORMATS

Details the data format codes used in the SR469 memory map, explaining the type and definition for each format.

7. TESTING

7.1 TESTING TEST SETUP

Describes the purpose and procedures for performing functional tests on the SR469 hardware and firmware.

7.2 HARDWARE FUNCTIONAL TESTING

Covers functional tests for SR469 hardware components, including phase current accuracy, voltage input accuracy, and differential/ground current accuracy.

7.3 ADDITIONAL FUNCTIONAL TESTING

Details advanced functional tests for SR469 features like overload curve timing, power measurement, unbalance, and phase reversal.

8. 469 PC PROGRAM

8.1 INSTALLATION;UPGRADE

Provides instructions for installing and upgrading the 469PC program software on a computer system.

8.2 CONFIGURATION

Explains how to configure the 469PC program to establish communication with the SR469 relay.

8.3 UPGRADING RELAY FIRMWARE

Details the procedure for upgrading the SR469 relay firmware using the 469PC program.

8.4 CREATING A NEW SETPOINT FILE

Guides users on how to create new setpoint files using the 469PC program for SR469 configuration.

8.5 EDITING A SETPOINT FILE

Explains how to edit existing setpoint files for the SR469 relay using the 469PC program.

8.6 DOWNLOADING A SETPOINT FILE TO THE SR469

Provides instructions for downloading a preprogrammed setpoint file from a PC to the SR469 relay.

8.7 UPGRADING SETPOINT FILE TO NEW REVISION

Details how to upgrade the revision code of a saved setpoint file to match new SR469 firmware revisions.

8.8 PRINTING

Explains how to print SR469 relay setpoints and actual values using the 469PC program.

8.9 TRENDING

Covers the trending and graphing capabilities of the SR469 via the 469PC program for analyzing parameters over time.

8.10 WAVEFORM CAPTURE

Describes how to use the 469PC program to capture and analyze waveforms from the SR469 at the instant of a trip.

8.11 PHASORS

Explains how to view the phasor diagram of three-phase currents and voltages for the SR469 using the 469PC program.

8.12 EVENT RECORDING

Details how to use the 469PC program to view the SR469 Event Recorder for motor and system information.

8.13 TROUBLESHOOTING

Provides procedures for troubleshooting common issues encountered with the 469PC program within the Windows environment.

APPENDIX A COMMISSIONING SUMMARY

S1 SETPOINTS SR469 SETUP

Commissioning summary for SR469 setup setpoints including Passcode, Preferences, Serial Ports, Message Scratchpad.

S2 SETPOINTS SYSTEM SETUP

Commissioning summary for system setup setpoints covering Current Sensing, Voltage Sensing, Power System, and Communication Control.

S3 SETPOINTS DIGITAL INPUTS

Commissioning summary for digital input setpoints, detailing starter status and various alarm/trip functions.

S4 SETPOINTS OUTPUT RELAYS

Commissioning summary for output relay setpoints, including reset modes and force output relay options.

S5 SETPOINTS PROTECTION

Commissioning summary for protection setpoints, focusing on Thermal Model and Current Elements.

S6 SETPOINTS CURRENT ELEMENTS

Commissioning summary for current elements setpoints, covering short circuit, overload, mechanical jam, undercurrent, and unbalance.

S7 SETPOINTS MOTOR STARTING

Commissioning summary for motor starting setpoints, including acceleration timer, start inhibit, jogging block, and restart block.

S8 SETPOINTS RTD TEMPERATURE

Commissioning summary for RTD temperature setpoints, detailing RTD types, alarms, and trip configurations for each RTD.

S9 SETPOINTS VOLTAGE ELEMENTS

Commissioning summary for voltage elements setpoints, covering undervoltage, overvoltage, phase reversal, and frequency.

S10 SETPOINTS POWER ELEMENTS

Commissioning summary for power elements setpoints, including power factor, reactive power, underpower, and reverse power.

S11 SETPOINTS MONITORING

Commissioning summary for monitoring setpoints, covering trip counter, starter failure, and demand metering.

S12 SETPOINTS ANALOG I;O

Commissioning summary for analog I/O setpoints, including analog outputs and inputs, and differential inputs.

S14 SETPOINTS TWO-SPEED MOTOR

Commissioning summary for two-speed motor setpoints, covering O/L setup, undercurrent, and acceleration for Speed 2.

APPENDIX B APPLICATION NOTES

2φ CT Configuration

Illustrates the use of two CTs for sensing three-phase currents, covering proper configuration and polarity considerations.

APPENDIX C APPLICATION NOTES

Selection of Cool Time Constants

Provides guidance on selecting appropriate cooling time constants for the SR469 thermal model based on motor characteristics.

APPENDIX D CURRENT TRANSFORMERS

GROUND FAULT CTS FOR 50:0.025 A CT

Details the specifications and dimensions for Ground Fault CTs designed for low leakage current detection.

GROUND FAULT CTS FOR 5 A SECONDARY CT

Describes 5A secondary CTs for low resistance or solidly grounded systems, including available sizes and primary amp ratings.

PHASE CTS

Provides information on Phase CTs available in common ratios for motor protection relays, including dimensions and voltage class.

GE MULTILIN RELAY WARRANTY

Multilin SR469 Specifications

General IconGeneral
Frequency50/60 Hz
MountingPanel Mount
DisplayLCD
OutputsRelay Outputs, Analog Outputs
Current Rating5 A
Communication ProtocolsModbus RTU, Modbus TCP/IP
Protection FunctionsOvercurrent, Overload, Ground Fault
InputsAnalog Inputs, Digital Inputs
Enclosure RatingIP54

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