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MUTOH ValueJet VJ-426UF User Manual

MUTOH ValueJet VJ-426UF
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VJ-426UF
Operations and Maintenance Methods
Operation Manual
Unauthorized copying or duplication of the whole or part of the contents of this manual is prohibited.
Every care has been taken in writing the contents of this manual, but please contact MUTOH or the dealer you purchased the
product from if you find any unclear, erroneous or otherwise unsatisfactory content in the manual.
Please be aware that MUTOH will not be liable in any way for failures or accidents that result from handling or operating the
printer according to any procedures other than those set forth in this manual.
Company names and product names that appear in this manual are registered trademarks of the respective companies.

Table of Contents

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MUTOH ValueJet VJ-426UF Specifications

General IconGeneral
BrandMUTOH
ModelValueJet VJ-426UF
CategoryPrinter
LanguageEnglish

Summary

Introduction to the Printer

Printer Components Overview

Identifies key parts of the printer's main body and their functions.

Operation Panel and Icons

Details the function of each button, indicator, and display on the operation panel.

Panel Menu Chart

Setting Menu Structure

Outlines the hierarchical structure of the printer's panel setting menus.

Menu1: Setup Details

Details the submenus within the main Setup menu, including User Type and Media Settings.

Menu2: Test Print Details

Covers submenus for nozzle checks, mode prints, setup lists, and palettes.

Menu3: Maintenance Details

Lists maintenance submenus like cleaning, CR maintenance, UV scan, ink discharge, and waste ink reset.

Menu4: Printer Status Details

Details submenus for checking ink levels, component lifetimes, job status, version, and serial number.

Menu5: Sleep Mode Details

Outlines submenus for activating and setting the printer's sleep mode.

System Configurations and Software

Software Tools Overview

Groups Finder, Layer Editor, VSM, VSM Mobile, and ValueJet Club services.

Printer Driver Preferences

Guides on how to display and configure the printer driver's printing preferences.

ValueJet Status Monitor (VSM) Operations

VSM Launching and Remote Panel Use

Instructions for launching, displaying, and using the VSM remote panel for printer control.

Finishing VSM

Details the correct procedure for closing and exiting the ValueJet Status Monitor application.

Launching Finder and Layer Editor

Steps to launch ValueJet Finder and Layer Editor for network setup and advanced printing.

Accessing Help and Manuals

Printer Driver Help

Explains how to access help files directly from the printer driver interface.

Software Manuals

Guides on accessing help and manuals for VSM, Layer Editor, and Finder via CD-ROM.

Usable Media Requirements

Media Size Specifications

Lists the maximum width, length, thickness, and weight of usable media for the printer.

Media Handling Cautions

Provides important cautions for handling media, especially regarding heat and surface irregularities.

Product Usage and Safety Cautions

Power, Ink, and Cover Safety

Advises on power management, ink cartridge shaking, and safe operation of the front cover.

Maintenance and Parts Replacement

Outlines recommended periodic maintenance tasks and parts requiring replacement over time.

Printer Power Management

Powering ON and OFF Procedures

Step-by-step instructions for powering on the printer, including initialization operations.

Power Management Recommendations

Recommends keeping the printer powered on and using sleep mode to maintain ink condition.

Sleep Mode Operations

Activating and Setting Sleep Mode

Guides on how to activate the printer's sleep mode for automatic maintenance.

Sleep Mode Important Notes

Provides critical notes on conditions that prevent head cleaning during sleep mode.

Setting Up Media for Printing

Defining the Print Area

Details how to set media size, position, origin, and understand the guide lines for printing.

Placing and Adjusting Media

Instructions for safely placing media, adjusting adsorption fan intensity, and table height.

Finalizing Media Settings

Covers the final confirmation steps for media setup, including "Detailed-Set" options.

Inputting Media Dimensions and Position

Width, Length, and Set Position

Guides on inputting media dimensions (width, length) and the print set position.

Origin Position Input

Details the process for setting the origin position, which defines the print start point.

Nozzle Check and Cleaning

Performing Nozzle Check

Step-by-step guide on how to perform a nozzle check using the printer's operation panel.

Analyzing Nozzle Check Results

Explains how to check print results and provides examples of nozzle check patterns.

Head Cleaning Procedures

Normal Cleaning and Repetition

Instructions for performing normal head cleaning and repeating the process if needed.

Starting the Printing Process

Print Job Execution

Outlines the steps from opening print data to executing the print job via the printer driver.

Print Job Control Operations

Pausing, Restarting, and Canceling Jobs

Instructions on how to pause, resume, and cancel active print jobs using the operation panel.

Operation Panel During Printing

Explains available functions on the operation panel while a print job is in progress.

Operation Panel Menu Functions

Adjustment and Backup Menus

Covers the PF Micro Adjustment and Backup functions accessible via the operation panel menus.

Job Status and Waste Ink Reset

Explains how to check job status and reset the waste ink counter using the panel menus.

Checking the Print Range

Print Range Function Setup

Guides on setting up the "Show Edges" function to check the print range before printing.

Step-by-Step Print Range Check

Details the procedure for checking the print range using the LED pointer and confirming alignment.

Applying Additional UV Light

UV-LED Curing Process

Explains how to apply UV-LED light after printing to cure ink, useful for specific media types.

Advanced Printing Features and Safety

Layer Printing Overview

Introduces the printer's capability for layer printing using the ValueJet Layer Editor.

Emergency Stop Button Usage

Details how to use the emergency stop button to halt operation and the procedure for resetting it.

Advanced Operations Introduction

Navigating Panel Menus

Explains how to use the operation panel keys to navigate through the printer's menus.

Panel Setup Menu Structure

Provides a detailed breakdown of the main panel setup menus (1 through 5) and their submenus.

Menu1: Setup - User Type Configuration

User Type Management

Explains how to set up and manage User Types for different media and printing conditions.

Media Settings and Print Modes

Details submenus for Media Settings and Print Mode configuration.

Print Quality Adjustments

Describes how to perform adjustments for print quality, including confirm, rough, and fine patterns.

PF Adjustments for Feed Correction

Explains the PF Adjust function for correcting media feed issues like overlapping or white lines.

Media Setting Options

Details options for setting media width, length, position, origin, and detailed settings.

Speed and Range Settings

Describes settings for reducing print speed and using "Show Edges" to check the print range.

User Copy Function

Explains how to copy User Type settings to other types or all types.

Menu2: Advanced Settings

Advanced Settings Overview

Lists various advanced settings (Adv.1 to Adv.10) for printer operation and maintenance.

Layer Printing and Strike Settings

Details settings for layer printing, including strike counts for CMYK, White, and Varnish.

Pass Wait and Interlace Settings

Explains Pass Wait time setup and Interlace settings for media edge treatment.

Header Dump and Spitting Functions

Describes Header Dump for printing job info and Spitting for nozzle maintenance.

Auto Cleaning and White Maintenance

Details settings for auto cleaning duration and White ink maintenance operations.

Menu3: Initial Settings

Language, Units, and Ink Display

Guides on setting the display language, length units, and how remaining ink is shown.

Network Configuration

Instructions for configuring IP Address, Subnet Mask, and Gateway for network connectivity.

Menu4: Initialize Printer Settings

Printer Initialization Options

Explains how to reset User Type, Advanced, Initial Settings, or all printer settings to default.

Menu2: Test Print Functions

Nozzle Check and Pattern Tests

Details Nozzle Check, Nozzle Check B, and Mode Print for diagnosing print head issues.

Setup List and Palette Printing

Covers printing the setup list and palette for color demonstration and configuration review.

Menu3: Maintenance Operations

Head and CR Maintenance

Explains Head Cleaning modes (Short, Normal, Long, Little Charge) and CR Maintenance.

UV Scan, Ink Discharge, and Reset

Details UV Scan for ink curing, Ink Discharge for transport, and Reset Waste Ink counter.

Menu4: Printer Status Information

Ink and Component Lifetimes

Shows how to check current ink levels and the estimated lifetime of printer components.

Job Status, Version, and Serial Number

Explains how to view job status, firmware version, and the printer's serial number.

Menu5: Sleep Mode Operations

Activating and Setting Sleep Mode

Guides on how to activate the printer's sleep mode for automatic maintenance.

Chapter 3 Maintenance

General Maintenance Overview

Provides a summary of different types of maintenance and their recommended frequency.

Wearing Protective Gear

Emphasizes the importance of wearing protective gear when handling UV curable ink and performing maintenance.

Shaking Ink Cartridges

When and How to Shake Cartridges

Explains when to shake ink cartridges and the procedures for different color sets.

Ink Cartridge Shaking Steps

Provides a step-by-step guide on how to properly shake the ink cartridges.

Ink Cartridge Management

Checking Ink Levels and Replacement Timing

Guides on checking ink levels via icons or menus and recognizing when replacement is needed.

Replacing Ink Cartridge Procedure

Detailed steps for replacing an empty ink cartridge, including unpacking and insertion.

Emptying and Managing Waste Ink

Waste Ink Tank Notifications and Safety

Explains display messages for waste ink levels and provides safety cautions for handling waste ink.

Waste Ink Transfer Procedure

Detailed instructions for transferring waste ink from the tank to a container, including tube manipulation.

Waste Fluid Disposal Compliance

Provides warnings and instructions regarding the proper and legal disposal of waste fluid.

Resetting Waste Ink Counter

Waste Ink Counter Reset Procedure

Guides on resetting the waste ink counter after emptying the tank to ensure accurate monitoring.

Head Cleaning and Wiper Maintenance

Head Cleaning Procedures

Explains different head cleaning modes and the steps to perform head cleaning.

Wiper Cleaning and CR Mode Entry

Details the process for cleaning the cleaning wiper and entering CR maintenance mode.

Cleaning the Cleaning Wiper

Wiper Cleaning Steps

Step-by-step instructions for cleaning the left and right sides of the cleaning wiper.

Finalizing Wiper Cleaning

Details the final steps and confirmation for completing the cleaning wiper maintenance.

Cleaning Print Head Circumference

Print Head Area Inspection and Cleaning

Guides on inspecting and cleaning the print head circumference and guide parts for dust and ink.

Finalizing Print Head Circumference Cleaning

Covers closing the cover and confirming the completion of print head circumference cleaning.

Cleaning the Circumference of the Cap

Cap Circumference Cleaning Steps

Instructions for cleaning the circumference of the head cap unit, including preparation and CR mode entry.

Finalizing Cap Circumference Cleaning

Details the final steps and confirmation for completing the cap circumference cleaning.

Inside Cleaning Procedure

Inside Cleaning Steps

Outlines the monthly inside cleaning procedure, including checking power and cleaning the table.

Finalizing Inside Cleaning

Covers the final step of closing the front cover after performing inside cleaning.

Replacing Flushing Box Absorption Material

Flushing Box Material Replacement

Explains the replacement period for the flushing box absorption material and how to check it.

Absorption Material Replacement Steps

Provides step-by-step instructions for removing and replacing the absorption material in the flushing box.

Transporting and Repacking the Printer

Pre-Transport Ink Discharge

Details the necessary steps to discharge ink and waste ink before transporting the printer.

Printer Repacking Procedure

Guides on removing cables, attaching fixing plates, and packing the printer securely for transport.

Reinstalling and Initial Ink Charging

Printer Reassembly and Initial Setup

Instructions for unpacking, assembling, and performing initial power-on after transporting the printer.

Initial Ink Charging Procedure

Detailed steps for carrying out initial ink charging after the printer has been discharged for transport.

Messages and Error Handling

Printer Status Messages

Explains various status messages displayed during normal printer operation and their meanings.

Error Messages and Remedies

Lists common error messages, their descriptions, and the corresponding remedies for resolution.

Specific Error Conditions

Covers specific errors like S/C card issues, life time warnings for components, and ink cartridge recognition problems.

Error Requiring Restart

Restart Error Causes and Procedures

Details fatal operational failures, error messages indicating restart is needed, and recovery steps.

Product Specifications

Drawing Area Dimensions

Shows the printable area on the media, including margins and the possible drawing area.

Technical Specifications

Provides comprehensive technical details of the printer, including model, print methods, media handling, and CPU.

Power, Dimensions, and Weight

Lists power supply specifications, external dimensions (height, width, depth), and the printer's weight.

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