Screw Compressor i-series 
ix 
 
5.4.8.2  Inspection .................................................................................................. 5-18 
5.4.9  Suction Strainer and Check Valve ..................................................................... 5-18 
5.4.9.1a  Disassembly (i125*) ................................................................................... 5-18 
5.4.9.1b  Disassembly (i160*) ................................................................................... 5-18 
5.4.9.2  Inspection .................................................................................................. 5-19 
5.4.10  Unloader ............................................................................................................ 5-19 
5.4.10.1  Disassembly .............................................................................................. 5-19 
5.4.10.2  Inspection .................................................................................................. 5-19 
5.5  Reassembly .............................................................................................. 5-20 
5.5.1  Unloader ............................................................................................................ 5-21 
5.5.2  Rotor and Inner Race of Radial Bearing ............................................................ 5-21 
5.5.3  Bearing Head ..................................................................................................... 5-22 
5.5.4  Outer Race of Radial Bearing ............................................................................ 5-22 
5.5.5  Suction Strainer and Check Valve ..................................................................... 5-23 
5.5.5.1  i125*........................................................................................................... 5-23 
5.5.5.2  i160*........................................................................................................... 5-23 
5.5.6  Adjustment of Thrust Bearing and End Clearance ............................................ 5-24 
5.5.6.1  End Clearance Measurement .................................................................... 5-26 
5.5.6.2  End Clearance Adjustment ........................................................................ 5-27 
5.5.6.3  Tightening after End Clearance Adjustment .............................................. 5-27 
5.5.7  Balance Piston ................................................................................................... 5-28 
5.5.8  Bearing Cover .................................................................................................... 5-28 
5.5.9  Shaft Seal Block ................................................................................................ 5-29 
5.5.10  End Cover .......................................................................................................... 5-31 
 
 
Chapter 6 Troubleshooting 
01: Compressor does not start up ................................................................................ 6-1 
02: Compressor stops immediately after startup .......................................................... 6-1 
03: Abnormally low pressure (decrease of suction pressure) ...................................... 6-2 
04: Low oil pressure (low oil supply pressure) ............................................................. 6-2 
05: Abnormally high pressure (abnormal discharge pressure) .................................... 6-3 
06: Discharge temperature is abnormally high ............................................................. 6-4 
07: Leak from mechanical seal part ............................................................................. 6-6 
08: Squeaking sound from mechanical seal ................................................................ 6-6 
09: Capacity control malfunction .................................................................................. 6-6 
10: Compressor generates abnormal vibration and/or sound ...................................... 6-6