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mycom J Series - User Manual

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2205B0JE-DA-J-N_2014.05.
3–14–15 Botan Koto-ku, Tokyo 135-8482, Japan
Screw Compressor
J-Series Instruction Manual
170JS-V/170JM-V/170JL-V
220JS-V/220JM-V/220JL-V
280JS-V/280JM-V/280JL-V
CAUTION
Before operating, maintaining, or inspecting this product, read the manual thoroughly and fully
understand the contents.
Keep the operation manual in a safe, designated place for future reference whenever the need
arises.
Specifications of this product are subject to change without prior notice.

Table of Contents

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Questions and Answers:

mycom J Series Specifications

General IconGeneral
Brandmycom
ModelJ Series
CategoryAir Compressor
LanguageEnglish

Summary

Preface

Revision History

Records changes made to the manual over time, including revision numbers and dates.

Warranty and Disclaimer

Warranty Clauses

Outlines terms and conditions for product warranty coverage, including repair or replacement.

Disclaimer Clauses

Specifies exclusions from warranty and liability for damages or malfunctions.

Important Information

Intended Use of This Product

Describes the product's designed purpose and limitations.

Important Information for Safe Use of This Product

Provides critical safety guidelines for operating and handling the product.

About This Manual

Information regarding manual usage, copyright, and availability.

Construction of This Manual

Overview of the manual's structure and chapter contents.

1 Safety

1.1 Observation;Prevention

Safety precautions and best practices for operation and maintenance.

1.2 Warnings

Explains warning types, meanings, and safety labels.

1.3 Residual Risks

Identifies potential hazards and necessary countermeasures during operation.

1.4 Safety Devices

Details essential safety features and their functions.

2 Structure and Specifications of the Compressor

2.1 Features of the J-Series Screw Compressor

Highlights key characteristics and advantages of the J-Series compressor.

2.2 Model Designation of the Compressor

Explains the nomenclature used for compressor model identification.

2.3 Compressor Specifications

Provides technical data and parameters for the compressor models.

2.4 Structure of the Compressor

Illustrates internal components and their arrangement within the compressor.

2.5 Mechanisms

Explains the fundamental working principles of screw compressors.

2.6 Oil Flow

Illustrates the path and function of lubricating oil within the compressor.

2.7 Capacity Control Characteristics

Describes how compressor capacity is regulated and its performance curve.

2.8 Variable Vi Control

Details the variable internal volume ratio (Vi) control system.

2.9 Solenoid Valve

Provides specifications for solenoid valves used in capacity and Vi control.

3 Installation

3.1 Precautions for Installation

Essential safety and procedural guidelines before commencing installation.

3.2 Installation Work

Step-by-step procedures for unpacking, storage, transfer, and installation.

3.3 Documents Related to Installation

Lists documents pertinent to the installation process.

4 Compressor and Package Operation

4.1 Adjustment before Test Operation

Procedures for setting unloader and Vi slide valves before initial operation.

4.2 Lubricant (Refrigerant Oil)

Guidance on selecting, managing, and handling compressor lubricant oil.

4.3 Precautions for Operation

Critical operational guidelines to prevent damage and ensure safety.

4.4 Action for Stopping the Compressor for Long Period of Time

Steps to follow for safe long-term shutdown of the compressor.

5 Maintenance and Inspection

5.1 Precautions for Maintenance and Inspection

General safety guidelines and preparation steps before performing maintenance.

5.2 Maintenance List

Scheduled inspection intervals and items for ensuring compressor reliability.

5.3 Management of Lubricant

Standards and criteria for evaluating lubricant quality and condition.

5.4 Disassembly and Assembly of the Compressor

Detailed procedures for disassembling and reassembling compressor components.

6 Troubleshooting

Table 6-1 Troubleshooting

A comprehensive table listing common problems, causes, and solutions.

7 Related Documents

7.1 Development View and Configuration Table of the Parts

Detailed diagrams and part lists for compressor components.

7.2 List of Tightening Torques for Bolts and Nuts

Specifies torque values for various fasteners used in assembly.

7.3 List of Tools for Disassembly

Lists special and standard tools required for compressor maintenance.

7.4 Design Modification Notification (follow-up)

Documents design changes and updates issued for the J-series compressors.

Appendix 1 Tips for Design, Manufacturing, and Installation of the Compressor Package

Appendix 1.1 Precautions for Design of the Compressor Package

Key considerations for designing the compressor package, including limits and protection.

Appendix 1.2 Tips for Compressor Package Manufacturing

Guidance on manufacturing practices, focusing on piping and vessel cleanliness.

Appendix 1.3 Tips for Compressor Package Installation

Procedures for installing the compressor package, ensuring proper alignment and mounting.

Contact Information

How to Order MYCOM Genuine Parts

Guidance on identifying and ordering replacement parts.

Sales Offices;Service Centers

Contact details for MYCOM global sales offices and service centers.

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