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MaxxForce DT 9
Navistar MaxxForce DT 9 User Manual
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SECTION
5
–
MAINTENANCE
SCHE
DULE
AND
SERVICE
PROCEDURES
Service
Procedures
(cont.)
CENTRIFUGE
FIL
TER
(IF
EQUI
PPED)
(cont.)
Figure
33
Centrifuge
fi
lter
assembly
1.
C
over
assembly
2.
Band
clamp
handle
3.
Body
asse
mbl
y
4.
Band
clamp
Figure
34
Centrifuge
rotor
1.
O-ring
2.
Rotor
3.
Body
asse
mbly
Form
No.
1
172040R1
Printed
in
the
United
States
of
America
Page
75
82
84
Table of Contents
Default Chapter
3
Table of Contents
3
Foreword
9
Safety Information
11
Warranty
15
Federal Emission System Warranty
15
Warranty Period
15
Required Maintenance
15
Warranty Repairs and Service
15
Recommended Maintenance or Repair Parts
15
Emergency Repairs
16
What Is Not Covered by Warranty
16
Warranty Rights and Responsibilities
16
California Emission System Warranty
18
Warranty Period
18
Required Maintenance
18
Warranty Repairs and Service
18
Recommended Maintenance or Repair Parts
18
Emergency Repairs
18
What Is Covered by Warranty
19
What Is Not Covered by Warranty
19
Warranty Rights and Responsibilities
20
Section 1 - Engine Systems
21
Engine Serial Number
21
Engine Emission Label
22
Engine Accessory Labels and Identification Plates
22
Engine Specifications
23
Engine Description
25
Engine Features
27
Engine Optional Features
29
Engine Component Locations
32
Component Location - Top
32
Component Location - Front
33
Component Location - Intake Side
34
Component Location - Exhaust Side
35
Component Location - Rear
36
Section 2 - Requirements for Fuel, Engine Oil, and Coolant
37
Fuel
37
Ultra Low Sulfur Diesel (ULSD)
37
Unacceptable Fuel and Blends
37
Acceptable Fuel Blends
38
Use of Higher Biodiesel Fuel Blends (B6 to B20)
38
Unsafe Practices
39
Engine Oil
40
Engine Oil Quality and Service Categories
40
API CJ-4 for High Performance Diesel Engines
40
SAE Oil Viscosity Grades and Temperature Ranges
41
Coolant
42
Coolant Mixtures
42
Extended Life Coolant (ELC) - Red
42
Contamination of Coolant
43
Warning Lights
45
Wait to Start Lamp
45
Section 3 - Instruments, Indicators, and Switches
45
Instrument Panel Gauge Cluster
45
Idle Shut down Indicator
46
Maintenance Lamp
46
Warn Engine Lamp
47
Stop Engine Lamp
47
High Exhaust System Temperature (HEST) Lamp
48
Diesel Particulate Filter (DPF) Indicator
48
Malfunction Indicator Lamp
49
Typical Water Temperature Gauge
50
Oil Pressure Gauge
51
Oil Temperature Gauge
52
Switches
53
Engine Brake ON/OFF Switch
53
Engine Exhaust Brake ON/OFF Toggle Switch
53
Air Cleaner Restriction Indicator
54
Section 4 - Engine Operation
55
Preoperation Checklist
55
Priming the Fuel System
56
Starting the Engine
56
Emergency Starting
58
Operation
59
Suggested Warm up Time
59
Idle Speed
59
Extended Idling Periods
59
Aftertreatment System
60
Engine Idle Shutdown Timer (Federal-Optional)
60
Engine Idle Shutdown Timer (California-Standard)
61
Cold Weather Operation
62
Cold Ambient Protection (CAP)
63
Hot Weather Operation
64
Engine Shutdown
64
Engine Warning Protection System (EWPS)
64
Radiator Shuttle Enable (RSE)
65
Road Speed Limiting (RSL)
66
Road Operation
66
Downhill Operation
66
Section 5 - Maintenance Schedule and Service Procedures
67
Maintenance Schedule
67
Service Procedures
70
Oil Level
70
Coolant Level
71
Water Separator
73
Charge Air Cooler (CAC)
74
External Leakage
75
Air Cleaner Restriction
76
Engine Oil and Filter
77
Centrifuge Filter (if Equipped)
81
Resetting Change Engine Oil Service Interval Message
84
Belt, Air Intake Piping and Clamps
85
Coolant Freeze Point
87
Fuel Filter
87
Fuel Strainer
91
Electrical System
94
Vibration Damper
95
Engine Valve Lash
95
Engine Brake Lash
95
Induction System
95
Extended Life Coolant (ELC) Extender
96
Crankcase Pressure
97
Turbochargers
97
Cleaning Diesel Particulate Filter
97
Service Cooling System
98
Section 6 - Long Term Storage
101
General Information
101
Section 7 - Service Records
103
Maintenance Service Record
103
Daily Care and Report
106
4
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Navistar MaxxForce DT 9 Specifications
General
Brand
Navistar
Model
MaxxForce DT 9
Category
Engine
Language
English
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