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Navistar MaxxForce 7 User Manual

Navistar MaxxForce 7
110 pages
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MaxxForce
®
70000001802
EPA10,2013HD-OBD-US,Canada4328090R1
March2013
MaxxForce
®
7
EngineOperationandMaintenanceManual
Navistar,Inc.
2701NavistarDrive,Lisle,IL60532USA
©2013Navistar,Inc.Allrightsreserved.Allmarksaretrademarksoftheirrespectiveowners.

Table of Contents

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Navistar MaxxForce 7 Specifications

General IconGeneral
BrandNavistar
ModelMaxxForce 7
CategoryEngine
LanguageEnglish

Summary

Safety Information

Safety Information Principles

General and specific maintenance procedures essential for reliable engine operation and safety.

General Safety Instructions

Guidelines for safe work area practices and equipment usage.

Protective Measures

Essential protective gear and attire for safe engine operation and servicing.

Vehicle and Engine Safety

Safety precautions for vehicle and engine servicing, including ventilation and guards.

Fire Prevention and Battery Safety

Guidelines for fire prevention and safe handling of batteries.

Warranty

U.S. Federal Emission System Warranty

Details warranty coverage, period, and responsibilities for US federal emission systems.

California Emission System Warranty

Details warranty coverage, period, and responsibilities for California emission systems.

SECTION 1 – ENGINE SYSTEMS

Engine Specifications

Detailed specifications including configuration, displacement, bore, stroke, and capacities.

SECTION 2 – REQUIREMENTS FOR FUEL, ENGINE OIL, AND COOLANT

Fuel Requirements

Information on Ultra Low Sulfur Diesel (ULSD) and acceptable/unacceptable fuel blends.

Engine Oil Specifications

Details API CJ-4 oil quality, service categories, and viscosity grades for diesel engines.

Coolant Information

Guidance on coolant mixtures, freeze point protection, and extended life coolant (ELC).

SECTION 3 – INSTRUMENTS, INDICATORS, AND SWITCHES

Red Stop Lamp (RSL) Action

Indicates a serious problem requiring immediate engine shutdown.

Malfunction Indicator Lamp (MIL)

Indicates a malfunction related to the emissions control system, requires service.

SECTION 4 – ENGINE OPERATION

Priming the Fuel System

Procedures for priming the fuel system after servicing or running out of fuel.

Starting the Engine Procedure

Step-by-step guide for starting the engine, including preheating and oil pressure checks.

Emergency Starting Procedures

Guidelines for jump starting an engine safely using jumper cables.

Engine Warning Protection System (EWPS)

System that warns operator of conditions that can damage the engine.

SECTION 5 – MAINTENANCE SCHEDULE AND SERVICE PROCEDURES

Maintenance Schedule

Service intervals based on kilometers, miles, months, years, hours, or fuel consumption.

Engine Oil and Filter Change

Detailed steps for changing the engine oil and oil filter.

Primary Fuel Filter Replacement

Detailed procedure for replacing the primary fuel filter element.

Secondary Fuel Filter Replacement

Detailed procedure for replacing the secondary fuel filter element.

Diesel Particulate Filter (DPF) Cleaning

Service intervals and procedure for cleaning the DPF.

Service Cooling System

Procedure for draining and refilling the engine cooling system.

SECTION 6 – LONG TERM STORAGE

Long Term Storage Procedures

Procedures for storing engines for 30 days or longer, including fuel, oil, and battery care.

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