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Navistar MaxxForce 9 User Manual

Navistar MaxxForce 9
102 pages
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MaxxForce
®
DT,9,&100000001837
EPA10,2013HD-OBD-US,Canada,Mexico4328100R3
March2015
MaxxForce
®
DT,9,&10
EngineOperationandMaintenanceManual
Navistar,Inc.
2701NavistarDrive,Lisle,IL60532USA
©2015Navistar,Inc.Allrightsreserved.Allmarksaretrademarksoftheirrespectiveowners.

Table of Contents

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Navistar MaxxForce 9 Specifications

General IconGeneral
Engine TypeInline 6-cylinder
Horsepower300-350 hp
Fuel SystemHigh-Pressure Common Rail
Torque860 lb-ft
AspirationTurbocharged
Emissions ComplianceEPA 2010
Displacement9.3 liters (567 cubic inches)

Summary

Foreword and Manual Overview

About the Manual

Explains the manual's structure, illustrations, and value conventions.

Safety Information and Precautions

Safety Terminology

Defines Warning, Caution, and Note for safety instructions.

General Safety Guidelines

Covers work area, equipment, and personal protection.

Operational and Hazard Safety

Safety for vehicle/engine operation, fire, batteries, compressed air.

Warranty Information

Emission System Warranties

Covers Federal and California emission system warranty periods and requirements.

Warranty Coverage and Limitations

Details recommended parts, emergency repairs, and exclusions.

Engine Systems Overview

Engine Identification

Explains engine serial number and emission label details.

Engine Specifications

Lists key technical specifications for MaxxForce DT, 9, & 10 engines.

Engine Component Locations

Identifies engine components by location (Top, Front, Intake, Exhaust, Rear).

Fuel, Oil, and Coolant Requirements

Fuel Requirements and Blends

Details ULSD requirements and acceptable/unacceptable fuel blends.

Engine Oil and Coolant

Covers oil quality, viscosity, and coolant mixtures for optimal performance.

Instruments, Indicators, and Switches

Instrument Panel Overview

Describes gauges and indicator lamps on the instrument panel.

Warning Lights and Indicators

Explains functions of warning lamps (AWL, RSL, HEST, DPF, MIL).

Gauges and Control Switches

Details temperature/pressure gauges and engine brake switches.

Engine Operation

Preoperation and Starting Procedures

Steps for pre-operation checks and engine starting.

Normal Operation and Idle Speed

Guidelines for warm-up, idle, and extended idling.

Engine Protection and Special Operations

Covers aftertreatment, idle shutdown, and weather operation.

Maintenance Schedule and Service Procedures

Scheduled Maintenance Intervals

Lists recommended service intervals for engine components.

Basic Service Procedures

Steps for checking engine oil and coolant levels.

Filter Maintenance

Instructions for changing fuel, air, and centrifuge filters.

Belt, Hose, and Coolant System Maintenance

Procedures for belts, hoses, and coolant system checks.

Long Term Storage

Storage Preparation and Procedures

Guidelines for preparing engines for extended storage.

Service Records

Maintenance Service Record

Template for recording maintenance history.

Daily Care and Reporting

Daily checks and reporting for engine health.

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