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Navistar WorkStar 7400 User Manual

Navistar WorkStar 7400
258 pages
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Printed in the United States of America
© 2010 Navistar, Inc. All Rights Reserved
NOTICE CALIFORNIA
Be advised that this motor vehicle may be equipped with
computer / recording devices. Their function is to allow an
authorized individual to download data or information
relating to the operation or performance of this vehicle.
The stored data or information may be neither downloaded
nor retrieved except by the vehicle’s registered owner, or, in
the alternative, by another individual or entity authorized by
the registered owner, such as an International Dealer, who
may need this data or information to properly service or
diagnose this vehicle for repair or following an accident.
Any access to this information without the owner’s consent
may be in violation of law and may subject that person or
entity to criminal penalties.
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of California
to cause cancer, birth defects, and other
reproductive harm.
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm.
Wash hands after handling.
Important
The information, specifications, and illustrations contained in this manual are based on data that
was current at the time of publication. International reserves the right to make changes and/or
improvements at any time without notification or liability, or without applying those changes or
improvements to vehicles previously manufactured.
Make sure your use of this completed vehicle conforms to all federal, state
and local requirements and regulations imposed on owners and operators.
WORKSTAR
®
Series 3879634R1
7300 • 7400 • 7500 • 7600 Models August 2010

Table of Contents

Questions and Answers:

Navistar WorkStar 7400 Specifications

General IconGeneral
BrandNavistar
ModelWorkStar 7400
CategoryTrucks
LanguageEnglish

Summary

SECTION 1 — FOREWORD

Cautions and Warnings

Explanation of warnings and cautions used throughout the manual for safety and damage prevention.

SECTION 2 — MODEL DESCRIPTION

Vehicle Identification

Information on locating VIN, feature codes, and engine serial numbers for vehicle identification.

SECTION 3 — INSPECTION GUIDE

Vehicle Inspection

Guidelines for performing pre-trip vehicle inspections, including preparation steps.

Cab Interior Inspection

Comprehensive checklist for inspecting safety equipment, doors, clutch/gearshift, oil pressure, air alarms, and more.

SECTION 4 — CONTROLS/FEATURES

Warning Indicators

Description of various LED warning indicators and their meanings.

Gauges

Explanation of the standard and optional gauges in the instrument panel.

Integral Digital Display

Details on the integral digital display, its quadrants, and display control.

Steering Wheel Controls

Description of controls located on the steering wheel, including horn and cruise/throttle.

Cruise Control

Explanation of cruise control system operation and safety warnings.

Steering Column and Switches

Description of switches and levers on the steering column for operator comfort and control.

Switches

Location and function of various optional switches in the dash panel.

Climate Control

Instructions for operating the climate control system, including air conditioning modes.

SECTION 5 — OPERATION

Operation Safety

Critical safety warnings for operating the vehicle, including weight ratings and restraint systems.

Seat Belts

Instructions and warnings for proper use, inspection, and maintenance of seat belts.

Starting Procedures

Step-by-step instructions for safely starting the vehicle engine.

Engine Brake, Retarder (Optional)

Description and warnings for operating the engine brake or retarder feature.

Fuel

Requirements and hazards associated with diesel fuel, including additives and blending.

Exhaust Diesel Particulate Filter Regeneration

Explanation of the DPF system and procedures for regeneration.

Parking The Vehicle

Methods for safely parking the vehicle using various transmission shift selectors.

Antilock Brake System (ABS)

Explanation of ABS operation, self-check procedures, and driving tips.

Towing Instructions

Guidelines and warnings for towing the vehicle safely.

Tractor-Trailer Connections

Procedures for connecting and disconnecting trailers, including air suspension considerations.

Fifth Wheel Operation

Instructions for operating the fifth wheel, including hooking up and unhooking.

SECTION 6 — MAINTENANCE INSTRUCTIONS

Supporting Your Vehicle for Service

Safety precautions for supporting the vehicle during service repairs.

Air Brakes

Inspection and adjustment procedures for the air brake system.

Exhaust Diesel Particulate Filter (DPF)

Details on DPF regeneration and cleaning procedures.

Tires

Tire warnings, maintenance, inflation checks, and inspection guidelines.

SECTION 7 — MAINTENANCE INTERVALS AND SPECIFICATIONS

Lubrication and Maintenance Interval — Recommended Synchronized Intervals

Recommended synchronized intervals for various vehicle systems.

Torque Specifications

Charts providing torque specifications for various fasteners and components.

SECTION 8 — CUSTOMER ASSISTANCE

International Truck Warranty Program

Overview of the International Truck Warranty Program and available coverage options.

HOW TO OBTAIN International Truck Warranties

Instructions on obtaining standard and optional warranty programs.

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