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Navistar International LT Series User Manual

Navistar International LT Series
327 pages
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International
®
LT
®
andRH
Series0001208044
4328701R7
-US,CanadaSeptember2023
International
®
LT
®
andRH
Series
OperationandMaintenanceManual
Navistar,Inc.
2701NavistarDrive,Lisle,IL60532USA
©2023Navistar,Inc.Allrightsreserved.Allmarksaretrademarksoftheirrespectiveowners.

Table of Contents

Questions and Answers:

Navistar International LT Series Specifications

General IconGeneral
BrandNavistar
ModelInternational LT Series
CategoryTrucks
LanguageEnglish

Summary

Foreword

Cautions and Warnings

Information on hazards, consequences, and prevention measures for vehicle damage, personal injury, or death.

Assistance Guide

Provides contact information for Navistar dealers and customer assistance for service and information.

Reporting Safety Defects

Instructions for reporting vehicle defects that could cause a crash, injury, or death to NHTSA and Navistar.

Model Description

Available Models

Describes the different LT and RH series truck configurations available, including sleeper cab sizes.

Vehicle Identification

Explains the location and importance of VIN, Feature Codes, and Engine Serial Number for parts and service.

Exterior Components

Identifies and illustrates key external components of the LT Series Long Sleeper model.

Inspection Guide

Tractor Inspection

Provides procedures for conducting pre-trip inspections, including preparation and checking tractor systems.

Exterior Lights Check

Details the automatic check procedure for all exterior lights and how to inspect them.

Left-Side Cab Area

Lists inspection items for the left-side cab area, including wipers, windshield, and fuel tanks.

Controls / Features

Electrical System

Describes the vehicle's electrical system, power distribution, and the role of the body controller.

Dash Components

Identifies and illustrates various components located on the dash panel.

Overhead Console

Details the storage areas and features available in the overhead console for driver comfort.

Base Electronic Gauge Cluster Overview

Provides an overview of the electronic gauge cluster's informational display, gauges, and indicators.

Vehicle Pop-Ups / Alerts

Explains various pop-up alerts and messages that may appear on the vehicle's display screen.

Steering Wheel Controls

Describes the function and operation of the various buttons and controls located on the steering wheel.

Cruise Control

Explains how to operate the cruise control system, including engagement and speed adjustments.

Climate Control

Details the standard and automatic climate control systems, including blower, temperature, and mode controls.

Electronic Touchscreen

Describes the vehicle's electronic touchscreen interface, including the Driver Information Display.

Sleeper Features

General Information

Provides an overview of sleeper compartment features, trim versions, and available sizes.

Sleeper Control Panel

Details the components of the sleeper control panel, including switch packs and climate controls.

Auto Start / Stop System

Explains the optional auto start/stop system designed to save fuel and reduce emissions.

Cabinets / Storage

Describes the standard and optional cabinets and storage functions within the sleeper compartment.

Convenience Features

Highlights additional features that enhance living on the road, such as power sockets and TV mounts.

Operation

Operation Safety

General safety warnings for operating the vehicle, including flammable vapors, weight limits, and occupant restraints.

Cab Access

Provides instructions and safety guidelines for safely entering and exiting the vehicle's cab.

Airbag System

Explains the airbag system, readiness lamp, inflation triggers, and safety precautions.

Seat Belts

Covers seat belt inspection, use, and safety precautions, including RollTek SRS system.

Starting Procedures

Details the steps for safely starting the engine, including pre-operation checks and ignition switch positions.

Cold Weather

Provides guidance on operating the vehicle in cold climates, including starting and idling procedures.

Engine Brake

Explains the operation and features of the engine brake system, including controls and safety warnings.

Fuel

Covers fuel requirements, unacceptable blends, hazards, and fueling procedures for diesel engines.

Transmission

Provides information on transmission fluid, temperature, manual transmissions, and shift lever operations.

Rear Axles

Details locking or limited slip differentials, tandem axle power divider lock, and driver-controlled differential locks.

Exhaust Aftertreatment

Explains Selective Catalytic Reduction (SCR) systems and Diesel Exhaust Fluid (DEF) requirements.

Diesel Particulate Filter (DPF) Regeneration

Describes the DPF regeneration process, indicators, and procedures for cleaning the exhaust filter.

Brakes

Covers general brake information, downhill operation, and air brake systems.

Parking Brake

Explains parking brake operation, warnings, and procedures for applying, releasing, and resetting.

Bendix® Intellipark™

Details the Intellipark™ system, including LED operation, rollaway prevention, and parking brake application.

Antilock Brake System (ABS)

Explains ABS operation, self-check, driving tips, and interaction with stability systems.

Automatic Traction Control (ATC) System

Describes the ATC system features, checks, and the OFF ROAD or MUD / SNOW switch.

Stability Control Systems – Bendix® RSP / WABCO® RSC / Bendix® ESP

Covers stability control systems, ABS functions, and roll stability functions for enhanced vehicle safety.

Maintenance Instructions

Maintenance Guidelines

Provides general guidelines for vehicle maintenance, emphasizing safety and proper procedures.

Supporting Your Vehicle for Service

Outlines essential safety precautions and steps for supporting the vehicle during service.

Chassis Lubrication

Details chassis lubrication requirements, recommended lubricants, and interval specifications.

Air Conditioning Service Checks

Provides steps for servicing the air conditioning system, including refrigerant charge and filter checks.

Axles

Covers inspection and lubrication for front and rear axles, including alignment and wheel bearing checks.

Brakes

Provides general information on brake maintenance, including safety precautions for dust exposure.

Air Brakes

Details inspection and adjustment procedures for the air brake system, including warnings.

Air Dryer

Explains the function of the air dryer, desiccant filter, purge valve, and reservoir draining.

Care of Vehicle

Provides guidance on washing, waxing, bright metal care, and upholstery care for the vehicle's exterior and interior.

Clutch

Covers clutch pedal free travel, hydraulic clutch system, and precautions for clutch lining maintenance.

Electrical

Details battery maintenance, cables, charging systems, and electrical component protection.

Engine

Provides general information on engine maintenance, fluids, and scheduled service.

Air Induction System

Covers inspection of the air induction system, air cleaner elements, and air restriction gauge.

Troubleshooting

Offers guidance for diagnosing and resolving issues related to the air restriction gauge readings.

Charge Air Cooler and Radiator Core Inspection and Cleaning

Details procedures for inspecting and cleaning the charge air cooler and radiator cores.

Cooling System

Covers coolant level checks, refill procedures, and antifreeze information.

Fuel System

Provides information on fuel requirements, tank draining, and handling of diesel fuel.

Exhaust System

Details exhaust system inspection for leaks, clamp tightening, and muffler/tailpipe condition.

DEF Tank Filling

Provides instructions and cautions for filling the Diesel Exhaust Fluid (DEF) tank correctly.

Suspension (Air and Steel Springs)

Covers inspection of suspension components, including air bags, height control valves, and U-bolts.

Steering

Provides general information and recommended procedures for steering system maintenance.

Tires

Covers tire warnings, maintenance, inflation pressure, inspection, and wheel balancing.

Wheels

Details wheel and wheel nut maintenance, installation, and torque specifications.

Maintenance Intervals and Specifications

Lubrication and Maintenance Intervals

Explains the importance of establishing lubrication and maintenance intervals based on operating conditions.

Lubrication and Maintenance Interval Chart

Provides a comprehensive chart detailing lubrication and maintenance intervals for various vehicle systems.

Lubricant and Sealer Specifications

Lists recommended lubricants, their types, viscosities, and ambient temperature ranges for various components.

Unit Refill Capacities

Provides refill capacities for cooling system, DEF tank, hydraulic clutch, and power steering systems.

Torque Specifications

Details torque specifications for disc wheel nuts, including size, type, and tightening procedures.

Fuse Charts

Illustrates typical fuse panel layouts and refers to charts for specific fuse information.

Customer Assistance

Service Information

Outlines resources for ensuring proper vehicle servicing, including International Truck Dealers and Service Publications.

International Truck Warranty Program

Explains the Standard Warranty, Optional Service Contracts, and how to obtain International Truck Warranties.

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