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HP PROTECTUS III
Neptune HP PROTECTUS III User Manual
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HP
PRO
T
ECTUS
®
III
Ins
ta
l
lati
on
and
M
aint
enance
G
ui
de
2
Table of Contents
Default Chapter
7
Table of Contents
7
Chapter 1: Product Description
15
Components
16
Turbine Measuring Element
16
Bypass
16
Knuckle Valve
17
UL / FM Basket Strainer
17
HP PROTECTUS ® III General Information
17
Operation
17
Construction
18
Warranty
18
Chapter 2: Specifications
19
Environmental Specifications
19
HP PROTECTUS ® III Operating Characteristics
19
Table 1 - Environmental Specifications
19
Table 2 - Operating Characteristics
19
Figure 1 - HP PROTECTUS
20
Figure 62 - HP PROTECTUS
20
Table 3 - HP PROTECTUS
20
Figure 2 - HP PROTECTUS
21
Figure 3 - HP PROTECTUS
21
Figure 4 - HP PROTECTUS
21
Table 4 - HP PROTECTUS
21
Table 5 - Meter Registration for the Six-Wheel Odometer
22
Table 6 - Maximum Dial Face Capacity for the Six-Wheel Odometer
22
Chapter 3: Installing the HP PROTECTUS
23
Prior to Installation
23
Storage
23
Unpacking
23
Tools Needed
23
Safety and Preliminary Checks
24
Installing the HP PROTECTUS
24
Installing the Strainer
24
Table 7 - Recommended Tools and Materials
24
Recommended Installation
25
Adjusting the Calibration Vane
26
Figure 5 - Calibration Vane
26
Before Operation
27
Figure 6 - Bleed Screws
27
Chapter 4: Maintenance and Troubleshooting
29
Neptune's UME Design
29
Figure 7 - Main Components of the HP PROTECTUS
29
Figure 8 - Unitized Measuring Element (UME)
30
Performing Meter Maintenance
31
Low Side
31
Bolts
31
Figure 9 - Removing the
32
Figure 10 - Removing the Register
32
Figure 13 - Removing the
33
Strainer
33
Figure 15 - T-10 ® Disc Chamber
33
Figure 16 - Throttle Valve
34
Reassemble the
34
Figure 18 - Square O-Ring
35
Figure 21 - Inserting the New Gasket
36
High Side - HP Turbine
37
Figure 26 - Removing the HP Turbine Top Plate
38
Figure 28 - Installing the Register
39
Figure 29 - Strainer Top Plate
39
Inspect the Basket Strainer
39
Figure 30 - Strainer Top Plate Hook
40
Figure 31 - Basket Strainer
40
Figure 32 - Inspecting the Basket
41
Figure 33 - Pipe Plug
41
Flush the Strainer Body
41
Figure 34 - Replacing the Basket
42
Figure 35 - Strainer Case O-Ring
42
Figure 36 - Strainer Top Plate
42
Figure 37 - Securing the Strainer Top Plate
43
Figure 38 - Knuckle Valve Top Plate
43
Knuckle Valve
43
Figure 39 - Removing the Knuckle Valve Top Plate
44
Figure 40 - Knuckle Valve
44
Figure 41 - Knuckle Valve Housing - Small Bolts
45
Figure 42 - Inside the Knuckle Valve Housing
45
Removing the Knuckle Valve
45
Figure 43 - Removing the Knuckle Valve
46
Figure 44 - Cleaning the Knuckle Valve Housing
46
Figure 45 - Knuckle Valve Bolt Holes
47
Figure 46 - Compressing the Knuckle Valve
47
Setting the Spring of the Knuckle Valve
47
Figure 47 - Tool Holes
48
Figure 48 - Handling the Knuckle Valve
48
Figure 49 - Rubber Disc Facing HP Turbine
49
Figure 50 - Inserting the New Bolts
49
Installing the New Knuckle Valve
49
Figure 51 - Removing the Knuckle Valve Tool
50
Figure 52 - Knuckle Valve O-Ring
50
By Phone
51
Contact Information
51
Figure 53 - Securing the Knuckle Valve Top Plate
51
By Email
52
Appendix A: Detaching the Basket Strainer
53
Figure 54 - Victaulic Coupling
53
Detaching the Strainer
54
Figure 55 - Removing the Bolts
54
Figure 56 - Loosening the Coupling
54
Reassembling the Victaulic ® Coupling
55
Figure 57 - Victaulic Coupling Gasket
55
Figure 58 - Separating the Strainer
55
Figure 59 - New Gasket
55
Figure 60 - Reattaching the Coupling
56
Figure 61 - Tightening the Bolts
56
Appendix B: HP PROTECTUS ® III Parts
57
HP PROTECTUS ® III Diagram
57
III Parts List
58
Table 8 - HP PROTECTUS
58
Cover Assembly
59
Table 9 - Cover Assembly Parts
59
Glossary
61
Index
65
4
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Neptune HP PROTECTUS III Specifications
General
Brand
Neptune
Model
HP PROTECTUS III
Category
Measuring Instruments
Language
English
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