EasyManua.ls Logo

Neslab HX-500 - User Manual

Default Icon
32 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Installation, Operation,Installation, Operation,
Installation, Operation,Installation, Operation,
Installation, Operation,
and Maintenance Manand Maintenance Man
and Maintenance Manand Maintenance Man
and Maintenance Man
ualual
ualual
ual
HX AnalogHX Analog
HX AnalogHX Analog
HX Analog
RecirRecir
RecirRecir
Recir
culating Chillerculating Chiller
culating Chillerculating Chiller
culating Chiller
NESLAB Manual P/N 002023
Rev. 02/25/92
Question and Answer IconNeed help?

Do you have a question about the Neslab HX-500 and is the answer not in the manual?

Summary

Preface

Unpacking

Retain all cartons and packing material until the unit is operated and found to be in good condition.

Warranty

The unit has a warranty against defective parts and workmanship for one full year from date of shipment.

After-sale Support

Contact NESLAB's Sales or Service Department for questions concerning operation, spare parts, or service.

Section I Safety

Warnings

Read and understand all instructions and safety precautions before installing or operating the unit.

Section II General Information

Description

The HX Series Recirculating Chiller provides continuous flow of cooling fluid at constant temperature and volume.

Specifications

Provides detailed technical specifications for various HX unit models, including dimensions and capacity.

Cooling Capacity

Cooling capacity charts for HX-75 through HX-750 models based on fluid temperature and ambient conditions.

Pump Capacity

Performance curves for different pump types (CP, PD, TU) indicating flow and pressure relationships.

Section III Installation

Site (Air-cooled Units)

Guidelines for locating air-cooled units, including ambient temperature limits and ventilation clearance requirements.

Site (Water-cooled Units)

Requirements for water-cooled units, focusing on facility cooling water supply and drain access.

Electrical Requirements

Details on voltage, Hertz, phase, and plug types for different HX unit models.

Plumbing Requirements

Instructions for connecting the unit to the instrument and facility water supply, including fitting types.

Fluids

Recommended cooling fluids, viscosity limits, and precautions regarding water and ethylene glycol mixtures.

Filling Requirements

Procedures for filling the fluid reservoir, ensuring correct fluid level and capacity.

Pump Purging

Steps to purge air trapped in the pump head cavity for specific pump models.

Section IV Operation

Start Up

Procedure for starting the unit, including pre-start checks and post-shutdown waiting periods.

Refrigeration Control

How to set and maintain the desired fluid temperature using the calibrated dial and indicators.

Flow Control

Operation of the flow control handle to adjust cooling fluid flow rate to the instrument.

Pressure Gauge

Location and function of the recirculating pressure gauge for monitoring system operating pressure.

Pressure Relief Valve (PD and TU Pumps Only)

Function of the adjustable pressure relief valve and when to contact service for adjustments.

High Pressure Cutout (Water-Cooled Units Only)

How the high pressure cutout works and how to manually reset it after a fault.

Section V Special Features

Pump Motor Overload Protector

Protection mechanism for the pump motor against excessive current, with auto-reset functionality.

Optional Heater Package (Digital)

Operation of the heater limit device, setting the temperature limit, and resetting a tripped fault.

External Pressure Regulator (Optional)

Installation and adjustment of the External Pressure Reducer (EPR) for applications requiring lower pressure.

Automatic Refill Device (Optional)

How the automatic refill device maintains the correct cooling fluid level in the reservoir.

Section VI Maintenance

Service Contracts

Information on NESLAB's on-site service contracts for extended unit life and minimal downtime.

Condenser Cleaning (Air-cooled units only)

Importance of cleaning condenser fins for maintaining cooling capacity and preventing failure.

Algae

Recommendations to restrict algae growth in the fluid reservoir by keeping it opaque.

Section VII Service

Pump Strainer (PD and TU Pumps Only)

Procedure for cleaning the pump strainer to prevent debris from entering the pump.

Phase Rotation

Importance of correct phase rotation for three-phase units and how to correct it if the unit won't start.

Pump Lubrication

Recommended lubrication schedule and type of oil for pump motors based on duty cycle.

Section VIII Troubleshooting

Checklist

Common troubleshooting steps for issues like unit not starting or not circulating fluid.

Service Assistance

What information to have ready before contacting the Service Department for unresolved issues.

Section IX Diagrams

Refrigeration Flow Diagram (HX-75 through HX-150)

Schematic illustrating the refrigeration circuit for smaller HX models.

Refrigeration Flow Diagram (HX-200 through HX-750)

Schematic illustrating the refrigeration circuit for larger HX models.

Pump Flow Diagram (CP Pumps)

Schematic illustrating the fluid flow path for units equipped with CP pumps.

Pump Flow Diagram (PD and TU Pumps)

Schematic illustrating the fluid flow path for units equipped with PD and TU pumps.

Section X Warranty

Neslab HX-500 Specifications

General IconGeneral
Temperature Stability±0.1 °C
RefrigerantR-404A
Weight45 kg
Maximum Pressure3.4 bar (50 psi)
Pump Pressure3.4 bar (50 psi) maximum
Cooling Capacity500 W at 20°C

Related product manuals