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Neslab HX Series User Manual

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Installation, Operation,Installation, Operation,
Installation, Operation,Installation, Operation,
Installation, Operation,
and Maintenance Manand Maintenance Man
and Maintenance Manand Maintenance Man
and Maintenance Man
ualual
ualual
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HX AnalogHX Analog
HX AnalogHX Analog
HX Analog
RecirRecir
RecirRecir
Recir
culating Chillerculating Chiller
culating Chillerculating Chiller
culating Chiller
NESLAB Manual P/N 002023
Rev. 02/25/92
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Neslab HX Series Specifications

General IconGeneral
Pump TypeCentrifugal
Temperature Stability±0.1°C
Fluid CompatibilityWater, water/glycol mixtures
Safety FeaturesOver-temperature protection
DisplayLCD
RefrigerantR-404A
DimensionsVaries by model
WeightVaries by model

Summary

Preface

Unpacking

Retain packing material until unit is operated and found in good condition.

Warranty Information

Unit has a warranty against defective parts and workmanship for one full year from shipment.

After-sale Support

NESLAB is committed to customer service both during and after sale. Contact Sales or Service Dept.

Section I Safety

Safety Warnings

Read and understand all instructions and safety precautions before installing or operating.

Section II General Information

Unit Description

HX Series Recirculating Chiller provides continuous flow of cooling fluid at constant temp and volume.

Specifications

Temperature and Dimensions

Specifies temperature range, stability, dimensions, reservoir volume, and shipping weight.

Cooling Capacity

HX-75, 100, 150 Capacity

Cooling capacity charts for HX-75, HX-100, and HX-150 models based on fluid temperature.

HX-200, 300 Capacity

Cooling capacity charts for HX-200 and HX-300 models based on fluid temperature.

Pump Capacity

HX-500, 750 Capacity

Cooling capacity charts for HX-500 and HX-750 models based on fluid temperature.

PD1, PD2, TU1 Pump Curves

Pump performance curves showing pressure vs. flow for PD1, PD2, and TU1 pumps.

Pump Capacity

CP Pump Curves

Pump performance curves showing pressure vs. flow for CP pumps.

TU-3, 5, 6 Pump Curves

Pump performance curves showing pressure vs. flow for TU-3, TU-5, and TU-6 pumps.

TU-7, 8, 9 Pump Curves

Pump performance curves showing pressure vs. flow for TU-7, TU-8, and TU-9 pumps.

Section III Installation

Site Selection (Air-cooled)

Guidelines for locating air-cooled units, ensuring adequate ventilation.

Section III Installation

Site Selection (Water-cooled)

Guidelines for locating water-cooled units, ensuring access to cooling water supply and drain.

Electrical Requirements

Model Electrical Specifications

Details electrical requirements (voltage, Hertz, phase, plug type) for different models.

Plumbing Requirements

Inlet and Outlet Connections

Describes plumbing fittings and connections for air and water-cooled units.

Fluids

Cooling Fluid Handling

Discusses recommended cooling fluids, handling precautions, and anti-freeze warning.

Filling Requirements

Reservoir Filling Procedure

Instructions for filling the fluid reservoir with cooling fluid.

Pump Purging

Air Removal Procedure

Procedure for purging air from the pump head cavity.

Section IV Operation

Unit Start Up

Steps for starting up the unit, including pre-start checks and connections.

Refrigeration Temperature Control

How to use the temperature control dial and understand indicators.

Section IV Operation

Coolant Flow Control

Operation of the flow control valve to manage coolant flow rate.

Pressure Gauge Interpretation

Understanding the pressure gauge readings for system operation.

Section IV Operation

Pressure Relief Valve Adjustment

Adjusting and understanding the pressure relief valve function.

High Pressure Cutout Reset

How the high pressure cutout works and how to reset it.

Section V Special Features

Pump Motor Overload Protection

How the pump motor overload protector prevents damage from electrical faults.

Section V Special Features

Digital Heater Package Operation

Details the digital heater package, high temperature limit, and reset procedures.

External Pressure Regulator (Optional)

Adjustment and Installation

How to adjust and install the external pressure regulator valve.

Automatic Refill Device (Optional)

Device Operation and Plumbing

Explains the automatic refill device operation and connection requirements.

Section VI Maintenance

Service Contracts

Information on NESLAB's on-site service contracts for extended unit life.

Condenser Cleaning Procedure

Procedure for cleaning the condenser fins to maintain cooling capacity.

Algae Prevention Methods

Recommendations to restrict algae growth in the fluid reservoir.

Section VII Service

Pump Strainer Maintenance

Procedure for cleaning the pump strainer to prevent pump damage.

Phase Rotation

Phase Rotation Check

How to check and correct phase rotation for three-phase units.

Pump Lubrication

Lubrication Schedule and Procedure

Schedule and procedure for lubricating pump motors.

Section VIII Troubleshooting

Troubleshooting Checklist

Common issues and checks for unit startup and operation problems.

Service Assistance Information

What information to provide when contacting service for troubleshooting.

Section IX Diagrams

Refrigeration Flow Diagram (HX-75 to HX-150)

Schematic of the refrigeration flow for HX-75 to HX-150 models.

Refrigeration Flow Diagram (HX-200 to HX-750)

Schematic of the refrigeration flow for HX-200 to HX-750 models.

Section IX Diagrams

Pump Flow Diagram (CP Pumps)

Schematic of the pump flow for CP pump models.

Pump Flow Diagram (PD and TU Pumps)

Schematic of the pump flow for PD and TU pump models.

Section X Warranty

Warranty Policy Details

Details the NESLAB unit warranty terms and conditions.

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