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New Holland WORKMASTER 35 User Manual

New Holland WORKMASTER 35
180 pages
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OPERATOR’S MANUAL
Part number 47708977
2
nd
edition English
June 2014
Replaces part number 84604985
WORKMASTER
â„¢
35
WORKMASTER
â„¢
40
Compact Tractor

Table of Contents

Questions and Answers:

New Holland WORKMASTER 35 Specifications

General IconGeneral
Engine Power35 hp
3-Point HitchCategory I
Engine3-cylinder diesel
Transmission AltHydrostatic (optional)
Hydraulic SystemOpen center
PTO Speed540 rpm
Transmission8F/8R Synchro Shuttle

Summary

GENERAL INFORMATION

Note to the Owner

Important information for new equipment owners regarding performance and service.

Foreword Ecology and the Environment

Recommendations for environmentally responsible use and disposal of chemical products.

General specification - Biodiesel fuels

Approved blends and usage conditions for Biodiesel Fuel.

Proposition 65

California warning regarding chemicals in engine exhaust and battery components.

Tractor intended use

Defines the agricultural purpose and prohibited usages of the tractor.

Electro-magnetic compatibility (EMC)

Machine compliance with European regulations on electro-magnetic emissions.

Product identification

Location of product and engine identification plates for service.

Operator's manual storage

Guidance on storing the operator's manual securely for easy access.

Machine orientation

Defining left-hand and right-hand views of the tractor from the operator's perspective.

SAFETY INFORMATION

Precautionary statements

Explanation of safety signal words (DANGER, WARNING, CAUTION, NOTICE) and symbols.

Safety rules

General and specific safety guidelines for tractor operation, maintenance, and servicing.

Roll Over Protective Structure (ROPS) frame - Personal safety

Safety precautions and warnings related to the ROPS structure and its misuse.

Safety signs

Identification, importance, and maintenance of safety decals on the machine.

Instructional signs

Location and purpose of instructional decals on the tractor.

International symbols

Explanation of universal symbols used on instruments, controls, and switches.

CONTROLS AND INSTRUMENTS

Seat belt

Proper use, maintenance, and replacement of seat belts for operator safety.

Seat controls

Adjusting the tractor seat for operator comfort and proper operating position.

Roll Over Protective Structure (ROPS)

Safety hazards and guidelines for operating the tractor with ROPS.

Instrument cluster

Description of gauges, indicators, and warning lights on the instrument panel.

Cruise control

Operation and safety precautions for the cruise control system on HST models.

Transmission shuttle shift lever

Operation of the forward/reverse shuttle shift lever on gear models.

Clutch pedal

Function and operation of the clutch pedal on gear model tractors.

Brake pedals

Operation of brake pedals and safety advice for road travel.

Foot throttle pedal

Use of the foot throttle pedal for independent speed control on gear models.

Hand throttle lever

Operation of the hand throttle lever for field operation speed control.

Horn switch (optional)

Location and activation method for the optional horn.

PTO switch

Operation of the Power Take-Off (PTO) engagement switch.

Key switch

Operation of the ignition key switch for starting and stopping the engine.

Differential lock pedal

Use of the differential lock pedal to improve traction in wet or loose soil.

Hydrostatic transmission (HST) foot pedals

Operation of the HST forward and reverse foot pedals for ground speed control.

Multifunction light switch

Control of front road lights, work lights, side/tail lights, hazard, and turn signals.

Transmission range lever

Selection of high, medium, or low speed ranges for the transmission.

Park brake

Engaging and disengaging the parking brake for securing the tractor.

Four wheel drive lever

Engaging and disengaging the four-wheel drive system for increased traction.

Mid PTO lever

Operation of the optional mid Power Take-Off.

Hydraulic power lift (HPL)

Operation of the Hydraulic Power Lift lever for controlling lift arms.

Rear remote hydraulic valve(s)

Operation of optional rear remote hydraulic valves for cylinder extension/retraction.

Mid mount two spool hydraulic valve

Operation of the mid-mount hydraulic valve for loader and bucket control.

Transmission main shift lever

Selecting forward and reverse gears in the main transmission.

Hood release lever

Procedure for opening and closing the tractor hood.

OPERATING INSTRUCTIONS

Engine break-in procedure

Proper care and operation during the first 50 hours for engine longevity.

Power take-off (PTO) operation

Engaging and disengaging the rear and mid PTO systems.

Three-point linkage

Description and use of the tractor's three-point linkage system.

Attaching three-point equipment

Step-by-step guide for safely attaching mounted or semi-mounted implements.

Extendible drawbar

Information on the tractor's fixed/extendible drawbar for towing equipment.

Hydraulic lift rocker

Attaching the upper link to the hydraulic lift rocker for various draft loads.

Hydraulic Power Lift (HPL) drop rate control valve

Adjusting the flow rate to control the lowering speed of the hydraulic lift.

Key switch

Operation of the ignition key switch for starting and stopping the engine.

Cold starting aids

Procedures and precautions for starting the tractor in cold weather.

Starting the engine

Step-by-step guide for safely starting the tractor engine.

Starting the tractor with jumper cables

Safe procedures for jump-starting the tractor using auxiliary battery.

Stopping the engine

Standard procedures for safely shutting off the tractor engine.

Emergency stopping

Procedures for performing an emergency stop of the tractor.

Brakes

Operation and safety precautions for using the tractor brakes.

Park brake

Engaging and disengaging the parking brake.

Steering operation

Proper use and care of the hydraulic steering system.

Transmission operation at low ambient temperatures

Warm-up procedures for operating the transmission in cold weather.

Hydrostatic transmission (HST) operation

Operating the hydrostatic transmission using foot pedals.

Cruise control operation

Using the cruise control to maintain a constant travel speed.

12 x 12 transmission operation

Operating the 12-speed transmission system.

Brakes and controls - Park

Final steps for parking the tractor, including brake and control engagement.

TRANSPORT OPERATIONS

External lighting - Identification

Identification of tractor lights required for road transport.

Hazard warning light operation

How to activate and use hazard warning lights for visibility.

Turn signal operation

Proper use of turn signal lights for indicating turns.

Road light/work light operation

Operation of headlights, work lights, and taillights.

Rear work light (optional)

Installation and operation of the optional rear work light.

Driving the vehicle

Precautions and guidelines for safely driving the tractor.

Towing the tractor

Safe procedures and warnings for towing the tractor.

Towing implements

Safety precautions and speed limits when towing implements.

WORKING OPERATIONS

Tractor ballasting

Adding weight to the tractor for improved traction and stability.

Tractor ballasting weights

Types and mounting of cast iron ballast weights and ballasting boxes.

Liquid ballast

Using liquid ballast in rear tires for added weight.

MAINTENANCE

General information

Importance of regular maintenance, lubrication, and using genuine parts.

Grease fittings

Proper lubrication procedures for grease fittings.

Safety rules

Safety guidelines related to fuel handling and usage.

Biodiesel fuel - approved blend ratio

Guidelines for using biodiesel fuel and its limitations.

Refueling the tractor

Safe procedures and precautions for refueling the tractor.

Consumables

List of lubricants, oils, and coolants with part numbers and container sizes.

Maintenance Chart

Schedule of maintenance tasks based on operating hours and type.

Engine oil level

Procedure for checking and maintaining the engine oil level.

Engine cooling system

Checking and maintaining the engine cooling system and coolant level.

Engine oil and filter

Replacing engine oil and filter at specified intervals.

Fuel filter

Procedure for replacing the diesel fuel filter.

Hydraulic oil filter

Procedure for replacing the hydraulic system oil filter.

Hydrostatic (HST) oil filter

Procedure for replacing the Hydro-Static Transmission oil filter.

Roll Over Protective Structure (ROPS)

Information regarding the ROPS structure.

Maintenance and inspection

Checking torque and condition of ROPS mounting bolts and seat belt.

Wheels bolt/nut

Tightening wheel bolts and nuts to specified torque.

Grease fittings

Lubricating key fittings every 50 hours of operation.

Transmission fluid level

Checking and maintaining transmission, rear axle, and hydraulic oil levels.

Wheels and tires

Checking tire pressure and inspecting tires for damage.

Clutch pedal free play

Procedure for checking and adjusting clutch pedal free travel.

Hydrostatic Transmission (HST) neutral adjustment

Adjusting the HST neutral setting for proper operation.

Fan belt tension

Checking and adjusting fan belt tension.

Brake pedal free play

Procedure for checking and adjusting brake pedal free play.

Front axle differential oil level

Checking the front axle differential case and final reduction gear case oil level.

Air cleaner primary element

Cleaning and replacing the air cleaner primary element.

Fuel filter water separator

Draining the fuel filter water separator.

Engine oil and filter

Engine oil and filter service at 300-hour intervals.

Fuel filter

Fuel filter service at 300-hour intervals.

Hydraulic oil filter

Hydraulic oil filter service at 300-hour intervals.

Hydrostatic (HST) oil filter

HST oil filter service at 300-hour intervals.

Air cleaner primary element

Replacing the air cleaner primary element at 300-hour intervals.

Fan belt tension

Adjusting fan belt tension at 300-hour intervals.

Front axle differential fluid

Procedure for changing front axle differential and gear case oil.

Transmission and hydraulic fluid

Changing transmission, rear axle, and hydraulic system oil.

Air filter inner safety element

Replacing the air filter inner safety element.

Engine coolant

Draining, flushing, and refilling the engine cooling system.

Fuel injection system - Bleed

Bleeding air from the fuel injection system.

Fuel injectors - Bleed

Bleeding air from individual fuel injector lines.

Hydrostatic Transmission (HST) neutral adjustment

Adjusting the HST neutral setting for proper operation.

Roll Over Protective Structure (ROPS) - Possible damage

Inspecting ROPS for damage after an accident and necessary actions.

Battery

Maintenance, charging, and care procedures for the tractor battery.

Fuse identification

Identification of fuses in the fuse block and their protected circuits.

Maxi-fuse

Location and replacement procedure for the main maxi-fuse.

Headlight

Procedure for replacing a burnt-out headlight bulb.

Tail/brake light bulb

Procedure for replacing tail and brake light bulbs.

Turn signal/hazard light bulb

Procedure for replacing turn signal and hazard light bulbs.

Front wheels toe-in

Procedure for adjusting front wheel toe-in.

Brake pedal free play

Procedure for checking and adjusting brake pedal free play.

Clutch pedal free play

Procedure for checking and adjusting clutch pedal free play.

Storage of tractor

Protective measures for storing the tractor for an extended period.

Removal of tractor from storage

Servicing procedures required before using a tractor after storage.

Touch-up paint

Recommended New Holland paints for touch-up repairs.

TROUBLESHOOTING

Engine - Troubleshooting

Diagnosing and resolving common engine-related problems.

Clutch - Troubleshooting

Diagnosing and resolving common clutch-related problems.

Hydraulic service brakes - Troubleshooting

Diagnosing and resolving hydraulic service brake problems.

Hydraulic Lift System - Troubleshooting

Diagnosing and resolving problems with the hydraulic lift system.

Steering - Troubleshooting

Diagnosing and resolving common steering system problems.

Hydrostatic transmission - Troubleshooting

Diagnosing and resolving common hydrostatic transmission problems.

Electrical system - Troubleshooting

Diagnosing and resolving common electrical system problems.

SPECIFICATIONS

Wheel tread settings

Specifications for front and rear wheel tread settings.

Tire inflation pressures

Recommended air pressures and load capacities for tractor tires.

Liquid ballast

Weights and types of liquid ballast for rear tires.

General specifications

Key specifications for engine, electrical, fuel, clutch, brakes, and transmission.

ACCESSORIES

Grille guard

Description and compatibility of the optional pivoting front grille guard.

FORMS AND DECLARATIONS

Delivery report - Owner Copy

Checklist for the owner's inspection upon delivery of the tractor.

Delivery report - Dealer Copy

Checklist for the dealer's inspection upon delivery of the tractor.

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