Nexans EUROMOLD K800PB/G - User Manual

This product should be installed only by competent personnel trained in good safety practices involving
high voltage electrical equipment. These instructions are not intended as a substitute for adequate
training or experience in such safety practices. These instructions do not attempt to provide for every
possible contingency. Failure to follow these instructions could result in damage to the product and
serious or fatal injury. IMPORTANT : Cable and associated apparatus must be de-energised, locked out,
and tagged prior to product installation.
For installation on a 480TB, 484TB or 489TB tee connector or a 800PB, 804PB
or 809PB coupling connector tightened with a clamping screw (type 1)
OR
clamping
screw
clamping
screw
OR tightened with a stud and flange nut (type 2)
OR
CAUTION : Read instructions thoroughly and completely prior to beginning installation.
Installation instructions for separable coupling connector
K800PB/G
Up to 24 kV
Only to be used on copper wire screened cable with extruded semi-conductive screen
and conductors of copper or aluminium.
For installation on a 480TB, 484TB or 489TB tee connector or a
800PB, 804PB or 809PB coupling connector.
M16
flange nut
M16
flange nut
WARNING :
CHANGED INSTALLATION
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IS97180-ENG - K800PB/G-CW45-CA0
18 November 2019 - Revision 2 - Supersedes edition of 28 September 2018
IS97180-ENG - K800PB/G-CW45-CA0 - Revision 2
For information only

Summary

Cable Reducer and Component Verification

Required Installation Components List

Lists all necessary parts for the connector installation process.

Initial Cable Preparation

Screen Wire Management and Mastic Application

Details handling screen wires and applying mastic for outdoor cable protection.

Semi-Conductive Screen and Core Insulation Prep

Semi-Conductive Screen Removal Technique

Specifies precise removal of semi-conductive screen for different cable types.

Core Insulation Removal for Contact Fit

Guides removing core insulation to accommodate contact barrels.

Compression Contact Installation (Type TBC-X)

Fitting Compression Contact to Conductor

Crimping Distance and Sequence

Details crimping distance (Z) and the crimping sequence for TBC-X contacts.

Mechanical Contact Installation (Type TMBC-X)

Fitting and Tightening Mechanical Contact

Steps for fitting, positioning, and tightening mechanical contacts.

Coupling Connector Installation on Tee Connector

Tee Connector Preparation

Contact Rod Installation and Tightening

Inserting Contact Rod onto Stud

Tightening Contact Rod to 50 Nm

Instructions for applying 50 Nm torque to the contact rod, ensuring dry threads.

Type 1: Clamping Screw Connection

Connecting Coupling Connector to Contact Rod

Installing and Torquing Clamping Screw

Details inserting and torquing the clamping screw to 50 Nm for Type 1.

Type 2: Flange Nut Connection

Installing M16 Stud and Connecting Coupling Connector

Details installing the M16 stud and connecting the coupling connector for Type 2.

Installing and Torquing Flange Nut

Instructions for torquing the flange nut to 50 Nm for Type 2 connections.

Nexans EUROMOLD K800PB/G Specifications