Norcold 442 User Manual

INSTALLATION AND OPERATING
INSTRUCTIONS
442 443 452 453
482 483 462 463
Part No.: 618484B (95-09)
These refri
g
erators are desi
g
ned to operate on the followin
g
ener
gy
sources:
LP GAS OPERATION - 11.0 inches Propane & 12 volt DC control volta
g
e
(
15.4 volts max., 10.5 volts min.
)
.
AC OPERATION - 120 volts AC
(
132 volts max., 108 volts min.
)
and 12 volt DC control volta
g
e.
DC OPERATION -
[
3-WAY MODELS
]
12 volts DC
(
15.4 volts max., 11.5 volts min.
)
.
Operation where these specifications are exceeded will void the refri
g
erator warrant
y
.
MODEL NO. ______________________________ SERIAL NO.______________________________
The refri
g
erator’s model number and serial number are on the serial plate located in the refri
g
erator.
Contents
Safet
y
Precautions..............................................2
Extended Service Protection Plan......................4
Ventilation Re
q
uirements....................................5
Installation Instructions........................................8
Decorative Door Panel Installation....................11
Reversin
g
Door Swin
g
......................................11
Li
g
htin
g
and Start-Up Instructions.....................14
Operatin
g
and User Instructions.......................15
Refri
g
erator Maintenance..................................17
Trouble Shooting................................................19
Failure of Refri
g
erator.......................................20
Replacement Parts............................................20
Wirin
g
Dia
g
rams................................................21
Warrant
y
............................................................23
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquid in the vi-
cinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Open windows
2. Do not touch any electrical
switches
3. Extinguish any open flame
4. Immediately call your gas supplier
WARNING
Improper installation, adjustment, al-
teration, service, or maintenance can
cause injury or property damage. Re-
fer to this manual. For assistance or
additional information consult a quali-
fied installer, service agency, or the
gas supplier.

Norcold 442 Specifications

General

Brand	Norcold
Model	442
Category	Refrigerator
Language	English

Summary

Safety Precautions

General Safety Guidelines

Essential safety practices for operation, ventilation, and fire prevention.

LP Gas System Safety

Precautions regarding flammable LP gas, leak detection, and supply pressure.

Exhaust Gases and Ventilation

Importance of proper ventilation to remove dangerous exhaust gases like carbon monoxide.

Electrical Circuits Safety

Guidelines for safe AC/DC electrical connections, grounding, and wiring protection.

Refrigerant System Handling

Warnings about physical damage, heat, and chemical release from the refrigerant system.

Child Entrapment Prevention

Instructions to prevent children from becoming trapped inside the refrigerator.

Refrigerator Handling Precautions

Advice on lifting, avoiding hot surfaces, and protecting against cuts during handling.

Extended Service Protection Plan

ESP Plan Details

Information on the optional four-year service contract for cooling unit failure.

Ventilation Requirements

Certified Vent Kits and Dimensions

Details on specific vent kits, their part numbers, and cut-out dimensions.

Installation Configurations

Illustrations and requirements for optimum, centered, and alternate exhaust vent installations.

Clearance Specifications

Guidelines for required side, top, and rear clearances for proper airflow and installation.

Installation Instructions

Certification and Code Compliance

Requirements for installation based on national and local codes for RVs and mobile homes.

Combustion Seals and Flange Installation

Importance of seals for isolating combustion products and installing the lower flange.

Cut-Out Dimensions and Securing

Required cabinet openings and methods for safely securing the refrigerator.

Gas and Electrical Connections

Gas Supply Connection

Procedures for connecting propane gas, including pipe size and fittings.

120 Volt AC Connection

Guidelines for connecting the refrigerator to a grounded 120V AC power source.

12 Volt DC Connection

Instructions for connecting the 12V DC power supply for ignition and DC operation.

Connection Testing and Bonding

Chassis Bonding Connection

Procedure for establishing a chassis bonding connection for electrical safety.

Gas Supply Piping Testing

Methods for inspecting and testing gas supply piping for leaks safely.

Specific Installation Tasks

Flame Failure Safety Device Test

Procedure to test the safety device ensuring it prevents unburned gas escape.

Door Panel Installation

Steps for inserting decorative panels into the refrigerator doors.

Reversing Door Swing Procedure

Detailed instructions for changing the door hinge side, including removal and reinstallation.

Lighting and Start-Up Procedures

Gas Operation Lighting

Steps for igniting the burner and ensuring flame presence in gas mode.

Electric Operation Start-Up

Procedures for starting the refrigerator on AC electric or DC electric power modes.

Operation Shut-Down

Steps for safely shutting down the refrigerator for normal use or storage.

Operating and User Instructions

Location and Function of Controls

Overview of control panel components and their operational functions.

Operational Mode Selection

Guidance on selecting Gas, 120V AC, or 12V DC electric operation modes.

Specific Mode Operations (Gas/AC/DC)

Detailed descriptions of how each operating mode functions.

User Operation Details

High Humidity and Storage Settings

Instructions for using the High Humidity and Storage switches for different conditions.

Battery Drain Information

Details on DC power consumption and potential battery drain during operation.

Transit Operation and Storage Volume

Advice on performance during transit and refrigerator storage capacity.

Operational Guidance and Care

Leveling Requirements

Specifies acceptable side-to-side and front-to-back leveling limits for operation.

Compartment Usage and Cleaning

Guidance on storing food and cleaning the freezer and fresh food compartments.

Door Latch and Seal Check

Importance of door latching and checking door seals for efficiency and frost prevention.

Refrigerator Maintenance

General Maintenance Schedule

Recommended periodic checks like gas pressure and burner cleaning.

Checking Door Seals

Procedure to check and ensure proper door gasket sealing for optimal cooling.

Burner Flame Inspection

Visual check of the burner flame appearance for proper efficiency and safety.

Refrigerator Removal and Replacement

Removal Steps

Instructions for safely disconnecting and removing the refrigerator from its enclosure.

Reinstallation and Leak Check

Procedures for reinstalling the unit and performing leak checks on gas fittings.

Trouble Shooting

AC Mode Operation Issues

Common problems and solutions when the refrigerator does not operate in AC mode.

Gas Mode Operation Issues

Common problems and solutions when the refrigerator does not operate in Gas mode.

Performance Issues (Gas and Electric)

Causes and solutions for poor cooling performance in all operating modes.

Failure of Refrigeration

Diagnosis and Service Contact

Guidance on diagnosing cooling faults and when to seek professional service.

Replacement Parts

Parts List by Model

A list of commonly replaceable parts with corresponding model numbers.

Wiring Diagrams

Models 462/482 and 463/483 Wiring

Electrical schematics for specific refrigerator models showing component connections.

Models 442/452 and 443/453 Wiring

Electrical schematics for specific refrigerator models showing component connections.

Limited Warranty

Warranty Terms and Conditions

Explains the one-year limited warranty coverage, exclusions, and purchaser responsibilities.