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Nord Drivesystems NORDAC PRO User Manual

Nord Drivesystems NORDAC PRO
220 pages
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BU 0600 – en
NORDAC PRO (SK 500P)
Users Manual for Frequency Inverters

Table of Contents

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Nord Drivesystems NORDAC PRO Specifications

General IconGeneral
CategoryDC Drives
ManufacturerNORD Drivesystems
SeriesNORDAC PRO
Enclosure ratingIP20
Input voltage3 × 380 – 480 V
Output voltage0V to input voltage
Control typeVector control
Protection featuresOvercurrent, overvoltage, undervoltage, short circuit, overtemperature
Communication interfacesEthernet, CANopen, PROFIBUS
Cooling methodPush-through mounting
Ambient temperature range-10°C to +40°C
Relative humidityUp to 95% (non-condensing)
MountingWall mounting

Summary

1 General

Information

Details on accessories for the frequency inverter, their availability, and specific documentation.

1.1 Device characteristics

Overview of essential characteristics for different versions of the NORDAC PRO series.

1.2 Delivery

Instructions for checking equipment immediately after delivery for transport damage.

1.3 Scope of delivery

Information on standard version components and a notice regarding defects from unapproved accessories.

1.4 Safety, installation and operating instructions

1. General

General safety guidelines regarding handling, operation, and electrical connections.

2. Qualified experts

Definition of qualified personnel and electricians for installation and commissioning.

3. Correct purpose of use

Specifies correct usage for industrial/commercial systems, compliance with directives, and approved safety functions.

4. Phases of life

Guidelines for transport, storage, and installation, including ambient conditions.

Electrical Connection

Ensuring correct supply voltage, safe disconnection, and EMC-compliant installation.

Operation

Safety requirements during operation, ensuring covers remain closed and danger areas are secured.

Maintenance, repair and decommissioning

Procedures for maintenance, repair, and disposal, including safety precautions.

5. Potentially explosive environment (ATEX)

Statement regarding the device's unsuitability for operation or maintenance in potentially explosive environments.

1.5 Explanation of markings

1.6 Warning information on the product

1.7 Standards and approvals

1.7.1 UL and CSA approval

Information on UL and CSA approval status, including file numbers.

1.8 Type code / nomenclature

1.8.1 Type plate

Explains how to identify device information from the type plate.

2 Assembly and installation

2.1 Frequency inverter installation

Details on mounting frequency inverters, including dimensions and wall mounting.

2.2 Braking resistor (BR)

Information on braking resistors, their electrical data, dimensions, and monitoring.

2.3 Chokes

Explanation of input and output chokes, their functions, and recommended usage criteria.

2.4 Line filter

Details on connecting an external line filter (Mains filter SK HLD) for increased noise suppression.

2.5 Electrical Connection

General warnings and information regarding electrical connections, including safety precautions.

2.5.1 Overview of connections

Diagrams and tables showing terminal assignments for supply and control cables based on inverter size.

2.5.2 Wiring guidelines

Instructions for correct wiring to ensure safe operation and meet EMC directives.

2.5.3 Electrical connection of power unit

Information on power connections including mains, motor, braking resistor, and DC coupling.

2.5.4 Electrical connection of the control unit

Details on connecting control units, including wiring simplification and connection data.

2.6 Colour and contact assignments for encoders

Information on connecting encoders, including cable colours and signal assignments for TTL/HTL.

2.7 RJ45 WAGO connection module

Description of the RJ45 WAGO module for CANopen interface and signal implementation.

3 Options

3.1 Overview of option modules

Summary of available option modules like ControlBox, customer units, and others.

3.2 SK TU5-CTR

Details on the SK TU5-CTR ControlBox for commissioning, configuration, and control.

3.3 Frequency addition and subtraction via control boxes

How to add or subtract values using control boxes or ParameterBox.

3.4 Connection of multiple devices to one parametrisation tool

Connecting multiple frequency inverters to a single parametrisation tool via CAN bus.

4 Commissioning

4.1 Factory settings

Default settings for standard applications and how to input motor data.

4.2 Selecting the operating mode for motor control

Guidance on selecting motor control modes like VFC, CFC, and their respective requirements.

4.3 Minimum configuration of control connections

Basic setup for controlling the inverter via digital and analogue inputs.

4.4 Temperature sensors

Information on using temperature sensors for optimizing current vector control.

5 Parameter

5.1 Parameter overview

Comprehensive overview of all important parameters categorized by function.

5.1.1 Operating display

Configuration of operating displays, including selection of values and their meanings.

5.1.2 Basic parameter

Detailed explanation of basic parameters like parameter sets, acceleration/deceleration times, and frequency limits.

5.1.3 Motor data / characteristic curve parameters

Parameters for defining motor characteristics, including motor list, frequency, speed, current, and voltage.

5.1.4 Control parameters

Parameters related to motor control methods, encoder settings, and PID controller adjustments.

5.1.5 Control terminals

Configuration of analogue inputs and outputs, including functions and scaling.

5.1.6 Additional parameters

Parameters for language, inverter naming, master function values, and bus communication settings.

5.1.7 Positioning

Information on adjusting POSICON positioning control parameters, referencing manual BU 0610.

5.1.8 Information

Display of actual operating status, faults, warnings, and software versions.

6 Operating status messages

Start disabled, “Not Ready”

Indicates reasons for the device being in a 'Not Ready' or 'Start Disabled' state.

Warning messages

Messages generated when a defined limit is reached, which do not cause shutdown.

Error messages

Messages causing the device to switch off, with options for fault reset (acknowledgement).

6.1 Display of messages

Explanation of LED indicators (DEV, BUS, USB) for diagnostic purposes.

ControlBox Display

How errors and warnings are displayed on the ControlBox, and how to acknowledge errors.

ParameterBox display

Information that the ParameterBox displays messages in plain text.

6.2 Messages

Detailed listing of error codes, their text, causes, and remedies.

7 Technical data

7.1 General Data

General specifications including output frequency, overload capacity, and electrical isolation.

7.2 Electrical data

Detailed electrical specifications for 230 V and 400 V devices, including current, voltage, and fuses.

8 Additional information

8.1 Setpoint processing

Illustration and explanation of how setpoint sources are processed for frequency inverters.

8.2 Process controller

Description of the PI process controller for limiting output and scaling.

8.3 Electromagnetic compatibility (EMC)

Information on EMC directives, standards, and device evaluation for interference immunity and emissions.

8.4 Reduced output power

Explanation of reduced output current based on pulse frequency, time, mains voltage, and heat sink temperature.

8.5 Operation on the FI circuit breaker

Guidelines for operating with FI circuit breakers, considering leakage currents and types.

8.6 Energy Efficiency

Information on energy efficiency improvements through automatic flux optimization (P219).

8.7 Standardisation of setpoint / target values

Details for standardizing typical setpoint and actual values related to various parameters.

8.8 Definition of setpoint and actual value processing (frequencies)

Table describing how frequencies are processed for setpoint and actual value determination.

9 Maintenance and servicing information

9.1 Maintenance Instructions

Guidance on maintenance-free operation, cleaning dusty environments, and long-term storage procedures.

9.2 Service notes

Information for contacting technical support, device return procedures, and warranty.

9.3 Abbreviations

List of abbreviations used in the manual with their corresponding meanings.

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