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Nortek B5BM Series User Manual

Nortek B5BM Series
28 pages
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AIR HANDLER
Please read all information in this manual thoroughly and become familiar with the capabilities
and use of your appliance before attempting to operate or maintain this unit. These instructions
are primarily intended to assist qualified individuals experienced in the proper installation of
this appliance. Some local codes require licensed installation/service personnel for this type
of equipment. Improper installation, service, adjustment, or maintenance may cause explosion,
fire, electrical shock or other hazardous conditions which may result in personal injury or
property damage.
Unless otherwise noted in these instructions, only factory authorized kits or accessories may
be used with this product. Keep this manual where you have easy access to it in the future. If a
problem occurs, check the instructions and follow recommendations given. If these suggestions
don’t eliminate your problem, call your servicing contractor.
DO NOT DESTROY. PLEASE READ CAREFULLY AND
KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
IMPORTANT
B5BM Series
INSTALLATION INSTRUCTIONS
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Nortek B5BM Series Specifications

General IconGeneral
TypeAir Handler
Motor TypePSC or ECM
Airflow Range2000 CFM
Static Pressure RangeUp to 1.0 in. w.g.
Power Supply208/230V, 1 Phase
Cabinet ConstructionGalvanized Steel
Coil TypeAluminum

Summary

IMPORTANT SAFETY INFORMATION

Warnings and Cautions

Highlights critical safety warnings for electrical shock, fire, explosion, and potential hazards during installation and servicing.

REQUIREMENTS & CODES

Compliance and Regulations

Emphasizes adherence to local codes, regulations, and safety standards for installation and servicing.

GENERAL INFORMATION

Before You Install this Unit

Provides essential details before unit installation, including inspection, load calculation, and electrical checks.

Operation of Air Handler During Construction

Guidelines for operating the air handler during construction to prevent damage and maintain performance.

Locating the Air Handler

Guidance on selecting the optimal job site location considering power, service access, and noise levels.

Minimum Clearances

Details minimum clearances required around the unit for proper installation and servicing.

Installation in a Garage

Specific guidelines for installing the air handler in a residential garage, including safety precautions.

Plenums & Air Ducts

Guidelines for installing plenums and air ducts according to NFPA standards and local codes.

Air Filters

Information on the need for and selection of air filters for the unit.

Acoustical Duct Work

Guidance on using acoustical lining or fiber duct work for noise reduction.

AIR HANDLER INSTALLATION

Packaging Removal

Instructions for carefully removing the unit from its shipping crate and inspecting for damage.

Mounting Applications

Details on applying the air handler in upflow, downflow, or horizontal mounting configurations.

Upflow Installations

Specific instructions for installing the unit in an upflow configuration.

Downflow Installations

Instructions for installing the unit in a downflow configuration using an accessory kit.

Horizontal Installations

Guidance for installing the unit horizontally in attics, basements, or crawl spaces.

Horizontal Right Installations

Step-by-step instructions for performing horizontal right discharge installations.

Horizontal Left Installations

Step-by-step instructions for performing horizontal left discharge installations.

Refrigerant Line Connections

Orifice Removal & Installation

Instructions for removing and installing the correct orifice size for refrigerant line connections.

Connecting the Linesets

Steps for connecting refrigerant linesets, including important notes for TXV valve installations.

Condensate Drainage

Drainage Requirements

Details on ensuring proper condensate drainage, including trap installation and auxiliary pan requirements.

ELECTRICAL CONNECTIONS

Pre-Electrical Checklist

A pre-installation check to verify voltage, wiring diagrams, and secure connections before electrical hookup.

Line Voltage

Guidelines for connecting line voltage power supply, including disconnect requirements and circuit protection.

Grounding

Instructions for proper unit grounding to minimize personal injury risk during electrical faults.

Thermostat / Low Voltage Connections

Procedures for connecting low voltage wiring to the thermostat and the unit's terminal block.

Control Board

Explains the function of the control board and its timing sequences for blower and heating/cooling.

Heater Kits

Instructions on how to install electric heater kits, including wiring connections.

STARTUP & ADJUSTMENTS

Before You Start the Unit

Pre-startup inspections including unit level, clearances, duct connections, and filter installation.

Refrigerant Charging

Procedures for checking and adjusting the system refrigerant charge using service ports.

Air Circulation

Instructions for testing blower operation in continuous and auto modes for airflow verification.

System Cooling

Steps to test the unit's cooling operation, verifying air temperature and blower cycles.

System Heating

Steps to test the unit's heating operation, verifying air temperature and blower cycles.

Blower Configurations

Guidance on determining nominal system capacity and adjusting blower speed settings for optimal performance.

UNIT MAINTENANCE

Air Filter(s)

Recommendations for monthly cleaning or replacement of air filters for optimal performance.

Blower Compartment

Instructions for cleaning dirt and lint from the blower compartment to prevent overheating.

Blower Fan Wheel

Guidance on inspecting blower wheel blades for dirt accumulation and cleaning as needed.

Blower Motor & Assembly

Recommendations for inspecting the blower assembly and motor mounting for tightness and corrosion.

TROUBLESHOOTING

Common Issues

A checklist to diagnose common operational failures, such as power, thermostat, doors, or filter issues.

FIGURES & TABLES

Physical Dimensions

Displays physical dimensions and cabinet sizes of the B5 Series Air Handler.

AIRFLOW DATA

Airflow Data Table

Provides airflow performance data for different unit configurations and external static pressures.

ELECTRICAL DIAGRAMS

Typical Thermostat Connections

Diagrams illustrating various thermostat wiring configurations for different system types.

WIRING DIAGRAM

Variable Speed Air Handler Wiring

Detailed wiring diagram for variable speed air handlers, including motor settings and delay configurations.

Air Handler with X-13 Motor Wiring

Wiring diagram specific to B5BM Series Air Handlers equipped with an X-13 motor.

Air Handler with Factory Installed Heat (8kW, 10kW) Wiring

Wiring diagram for units with factory-installed electric heat packages.

ELECTRICAL DATA

Minimum Circuit Ampacity & Maximum Overcurrent Protection

Tables providing electrical data for circuit ampacity and maximum overcurrent protection based on unit size and heat.

INSTALLATION / PERFORMANCE CHECK LIST

Pre-Installation Checks

A comprehensive checklist for installers to ensure correct electrical and venting system setup before operation.

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