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Nortek B64EM Series User Manual

Nortek B64EM Series
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AIR HANDLER
B64EM & B64VM SERIES
INSTALLATION INSTRUCTIONS
IMPORTANT
ATTENTION INSTALLERS:
It is your responsibility to know this product better than your customer. This includes being
able to install the product according to strict safety guidelines and instructing the customer on
how to operate and maintain the equipment for the life of the product. Safety should always be
the deciding factor when installing this product and using common sense plays an important
role as well. Pay attention to all safety warnings and any other special notes highlighted in the
manual. Improper installation of the furnace or failure to follow safety warnings could result in
serious injury, death, or property damage.
These instructions are primarily intended to assist qualified individuals experienced in the
proper installation of this appliance. Some local codes require licensed installation/service
personnel for this type of equipment. Please read all instructions carefully before starting the
installation. Return these instructions to the customer’s package for future reference.
DO NOT DESTROY. PLEASE READ CAREFULLY & KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
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Nortek B64EM Series Specifications

General IconGeneral
BrandNortek
ModelB64EM Series
CategoryAir Handlers
LanguageEnglish

Summary

Important Safety Information

Requirements & Codes

General Information

Before You Install this Unit

Pre-installation inspection, damage checks, and system load calculations.

Locating the Air Handler

Guidance on selecting the optimal placement for the unit considering access and noise.

Minimum Clearances

Specifies required distances around the unit for easy access and service.

Installation in a Garage

Specific safety instructions for installing the unit in a residential garage.

Plenums & Air Ducts

Guidelines for installing air plenums and ductwork according to standards.

Air Handler Installation

Packaging Removal

Instructions for safely removing the unit from its shipping carton and crate.

Mounting Applications

Overview of different mounting configurations available for the air handler.

Upflow Installations

Details and procedures for installing the unit in an upflow airflow configuration.

Downflow Installations

Details and procedures for installing the unit in a downflow airflow configuration.

Horizontal Installations

Guidance for installing the unit in various horizontal orientations.

Horizontal Left Installations

Specific steps for performing a horizontal left-side installation.

Horizontal Right Installations

Specific steps for performing a horizontal right-side installation.

Circuit Breaker Cover Installation

Instructions for installing the circuit breaker cover, especially for heater kits.

Refrigerant Line Connections

Condensate Drainage

Grounding

Control Board

Information about the functions and operations of the control board.

Twinning

Instructions for connecting two air handlers together for a dual-unit system.

Heater Kits

Guidance on purchasing and installing electric heater kits for the unit.

Humidifier

Details on powering a humidifier from the unit's output.

Dehumidification Options

How to configure the unit to enhance humidity removal during cooling.

Electronic Air Cleaner (EAC)

Instructions for connecting an electronic air cleaner to the unit.

Startup & Adjustments

Before You Start the Unit

Essential pre-startup checks and inspections before operating the unit.

Air Circulation

How to manage airflow for optimal system performance and comfort.

Running the Blower Continuously

Setting the blower to operate continuously, independent of the thermostat's call.

Selecting Continuous Low Speed Fan Operation

Configuring the blower for continuous low-speed fan operation.

Turning the Blower Off

Instructions on how to properly turn off the blower.

System Cooling

Steps for verifying the unit's proper operation in cooling mode.

System Heating

Steps for verifying the unit's proper operation in heating mode.

Selecting Minimum Electric Heat Airflow

Setting the minimum airflow rate when electric heat is used.

Basic Cooling / Heat Pump Airflow for Variable & Fixed Speed

Setting airflow rates for cooling and heat pump operation with variable/fixed speed motors.

Blower Configurations

Determining Nominal System Capacity

How to determine the nominal system capacity for airflow selection.

High Efficiency Units (Variable & Fixed Speed)

Configuration details for high-efficiency variable and fixed-speed blower motors.

Basic Heating Airflow for Variable & Fixed Speed

Setting airflow rates for heating with variable and fixed-speed motors.

Troubleshooting

Unit Maintenance

Air Filter(s)

Information on air filter types, sizes, and replacement recommendations.

Blower Compartment

Instructions for cleaning dirt and lint from the blower compartment.

Blower Fan Wheel

How to inspect and clean the blower fan wheel for optimal operation.

Blower Motor & Assembly

Guidance on inspecting the blower motor and its mounting brackets.

Refrigerant Charging

Figures & Tables

Figure 8. B64 Series Physical Dimensions

Diagram illustrating the physical dimensions and key features of the B64 series.

Figure 9. Air Handler Components

An exploded view identifying the various components of the air handler.

Table 6. B64EM (FSHE) Airflow Data

Table providing airflow data for B64EM (FSHE) models under various conditions.

Table 7. Recommended Cooling Airflow Settings

Table listing recommended cooling airflow settings based on cabinet size and tonnage.

Table 8. B64VM (VSHE) Airflow Data

Table providing airflow data for B64VM (VSHE) models under various conditions.

Electrical Data & Diagrams

Table 9. Control Board Operation

Details the control board's actions based on signals and operating modes.

Table 9. Control Board Operation - Continued

Continuation of control board operation details for various system configurations.

Figure 10. Typical Thermostat Connections

Diagrams illustrating common thermostat wiring configurations for different systems.

Figure 11. Low Voltage Wiring For Twinning

Wiring diagram for connecting two air handlers together (twinning).

Figure 12. Single Stage Control Board

Schematic diagram of the single-stage control board.

Figure 13. Two - Stage Control Board

Schematic diagram of the two-stage control board.

Figure 14. Fixed Speed Motor Control Board

Diagram of the control board for fixed-speed ECM blower motors.

Figure 15. Variable Speed Motor Control Board

Diagram of the control board for variable-speed ECM blower motors.

Wiring Diagram

Figure 16. B64EM Wiring Diagram

Specific wiring diagram for the B64EM model with fixed speed motor.

Figure 17. B64VM Wiring Diagram

Specific wiring diagram for the B64VM model with variable speed motor.

Installation Checklist

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