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North Star M109163D - User Manual

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7
Owner’s Manual
Instructions for Assembly, Testing, Operation, Servicing, and Storage
Water Pump: Outdoor agricultural product used for general
purpose water pumping, field irrigation and trash
applications.**
WARNING
READ and UNDERSTAND the Owner’s Manual completely before using this water pump. Assemble, test, and
use only in accordance with the Owner’s Manual instructions.
WEAR personal protective gear when filling, using, cleaning, and servicing the water pump.
DO NOT START water pump until ready to use in order to avoid unintentional spray release.
Improper use of the water pump could result in serious injury or illness to the operator or nearby
persons/animals, or could cause damage to the environment.
** This water pump is recommended for use in pumping non-flammable liquids such as water.
Solids capacity will depend on model.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
ITEM NUMBER: 109163, 109173, 109183
SERIAL NUMBER: _______________
M109163D
®
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Summary

Owners Manual Introduction

About the Water Pump

Overview of the water pump's purpose and applications.

General Safety Warning

Crucial warning about reading the manual before use and potential hazards.

Hazard Signal Word Definitions

Danger Signal Word

Definition of DANGER signal word indicating imminent hazards.

Warning Signal Word

Definition of WARNING signal word indicating potentially hazardous situations.

Caution Signal Word

Definition of CAUTION signal words for minor hazards and property damage.

About Your NorthStar Water Pump

Product Description and Use

Details the water pump's design for outdoor agricultural use and solids handling capacity.

Support and Contact Information

Provides contact details for product support and warranty registration.

Rental Company Guidance

Instructions for rental companies to ensure users read the manual and receive instruction.

Important Safety Information

Before Operation Safety

Safety rules for reading manuals, reviewing safety, and knowing how to stop the pump.

Assembly Safety

Safety precautions regarding assembly, testing, and not modifying the pump design.

Fueling;Refueling Safety

Guidelines for safe fueling, including location, container use, and handling spills.

Operation Safety

Safety rules during operation, including inspection, chemical use, unattended operation, and carbon monoxide hazards.

Storage and After-Operation Safety

After Operation Safety

Safety advice for cooling the engine before storage and handling exhaust dangers.

Storage and Troubleshooting Safety

Safety measures for preparing the pump for storage and general troubleshooting safety.

Warning Label Locations

Fire;Explosion Hazard Labels

Details warning labels related to fuel flammability and hot exhaust.

Carbon Monoxide Hazard Labels

Highlights warnings about indoor use and carbon monoxide poisoning.

Priming Port Hazard Labels

Information on warning labels for opening the priming port when hot.

Unpacking and Inspection

Component Inspection

Instructions to carefully inspect all contents in the shipping carton.

Handling Damaged;Missing Parts

Guidance on contacting freight companies or NorthStar for component issues.

Included Manual Bag Items

Lists the specific items found inside the manual bag.

Assembly Procedure

Attaching Rubber Feet

Step-by-step instructions for attaching rubber feet to the pump base.

Machine Components Identification

Pump and Engine Parts

Identifies key components of the water pump system with numbered labels.

Pre-Use Pump Preparation

Step One: Inspect;Repair

Details the initial inspection and repair steps required before use.

Casing Empty Check

Ensures the water pump casing is empty and has been flushed.

Suction Strainer Cleaning

Emphasizes the importance of cleaning the suction strainer to prevent clogging.

Detailed Inspection and Testing

Covers checking fittings, bolts, oil level, and fuel leaks.

Fueling Procedures

Step Two: Fueling

Provides a step-by-step guide for safely fueling the water pump.

Engine Cooling and Location

Instructs to fuel the engine when off and cool, in an outdoor location.

Adding Gasoline Safely

Details safe practices for adding gasoline, including container use and avoiding overfilling.

Spill Cleanup and Storage

Covers cleaning fuel spills and proper storage of gasoline.

Pump Setup and Placement

Step Three: Attach Suction Strainer

Instructions for attaching a suction strainer to the suction hose.

Step Four: Place Water Pump

Guidance on positioning the water pump for optimal operation.

Suction Strainer Maintenance

Advice on keeping the suction strainer clean and properly positioned.

Pump Placement and Hose Connections

Details on placing the pump near the liquid, using flexible hoses, and ensuring secure footing.

Operating the Water Pump

Safety Review and Priming

Review safety information and fill the pump chamber with water before starting.

Engine Operation Precautions

Safety rules regarding hot mufflers, exhaust, fire extinguishers, and carbon monoxide.

Starting and Throttle Control

Instructions for starting the engine and adjusting throttle for optimal performance.

Hose Handling and Freezing Prevention

Advice on securing flexible hoses and preventing pump damage from freezing.

Pump Storage Procedures

Preparing for Storage

Steps to prepare the water pump for end-of-season storage.

Engine and Pump Drainage

Instructions for flushing the pump and draining all water to prevent freezing.

Fuel Stabilization and Storage

Guidance on fuel stabilizer use and proper gasoline storage.

Storage Location Requirements

Specifies safe locations for storing the water pump and gasoline.

Troubleshooting Common Issues

Pre-Service Safety Checks

Essential safety rules to follow before attempting any service or repair.

Pump Rotation Problems

Troubleshooting steps for when the pump does not revolve.

Pump Priming Failures

Common causes and solutions for the pump failing to prime.

Low Capacity Issues

Identifies reasons for low pump capacity and their remedies.

Product Specifications

2 Semi-Trash Specs

Detailed specifications for the 2" Semi-Trash water pump model.

3 Semi-Trash Specs

Detailed specifications for the 3" Semi-Trash water pump model.

4 Semi-Trash Specs

Detailed specifications for the 4" Semi-Trash water pump model.

Exploded View and Parts Identification

Assembly Diagram

Visual representation of the water pump assembly with numbered parts.

Model and Part Number List

List of components, their part numbers, and corresponding models.

780969 Pump Exploded View

Component Breakdown

Detailed exploded view and parts list for the 780969 pump model.

780970 Pump Exploded View

Component Breakdown

Detailed exploded view and parts list for the 780970 pump model.

782559 Pump Exploded View

Component Breakdown

Detailed exploded view and parts list for the 782559 pump model.

Limited Warranty Details

Warranty Coverage and Terms

Explains the 2-year warranty coverage for defects in material and workmanship.

Warranty Exclusions and Limitations

Lists specific exclusions such as misuse, lack of maintenance, and accidental damage.

Warranty Claim Process

Information required for filing a warranty claim, including customer and serial numbers.

Manufacturer Information

Company and Contact Details

Provides manufacturing information and website for Northern Tool + Equipment.

Summary

Owners Manual Introduction

About the Water Pump

Overview of the water pump's purpose and applications.

General Safety Warning

Crucial warning about reading the manual before use and potential hazards.

Hazard Signal Word Definitions

Danger Signal Word

Definition of DANGER signal word indicating imminent hazards.

Warning Signal Word

Definition of WARNING signal word indicating potentially hazardous situations.

Caution Signal Word

Definition of CAUTION signal words for minor hazards and property damage.

About Your NorthStar Water Pump

Product Description and Use

Details the water pump's design for outdoor agricultural use and solids handling capacity.

Support and Contact Information

Provides contact details for product support and warranty registration.

Rental Company Guidance

Instructions for rental companies to ensure users read the manual and receive instruction.

Important Safety Information

Before Operation Safety

Safety rules for reading manuals, reviewing safety, and knowing how to stop the pump.

Assembly Safety

Safety precautions regarding assembly, testing, and not modifying the pump design.

Fueling;Refueling Safety

Guidelines for safe fueling, including location, container use, and handling spills.

Operation Safety

Safety rules during operation, including inspection, chemical use, unattended operation, and carbon monoxide hazards.

Storage and After-Operation Safety

After Operation Safety

Safety advice for cooling the engine before storage and handling exhaust dangers.

Storage and Troubleshooting Safety

Safety measures for preparing the pump for storage and general troubleshooting safety.

Warning Label Locations

Fire;Explosion Hazard Labels

Details warning labels related to fuel flammability and hot exhaust.

Carbon Monoxide Hazard Labels

Highlights warnings about indoor use and carbon monoxide poisoning.

Priming Port Hazard Labels

Information on warning labels for opening the priming port when hot.

Unpacking and Inspection

Component Inspection

Instructions to carefully inspect all contents in the shipping carton.

Handling Damaged;Missing Parts

Guidance on contacting freight companies or NorthStar for component issues.

Included Manual Bag Items

Lists the specific items found inside the manual bag.

Assembly Procedure

Attaching Rubber Feet

Step-by-step instructions for attaching rubber feet to the pump base.

Machine Components Identification

Pump and Engine Parts

Identifies key components of the water pump system with numbered labels.

Pre-Use Pump Preparation

Step One: Inspect;Repair

Details the initial inspection and repair steps required before use.

Casing Empty Check

Ensures the water pump casing is empty and has been flushed.

Suction Strainer Cleaning

Emphasizes the importance of cleaning the suction strainer to prevent clogging.

Detailed Inspection and Testing

Covers checking fittings, bolts, oil level, and fuel leaks.

Fueling Procedures

Step Two: Fueling

Provides a step-by-step guide for safely fueling the water pump.

Engine Cooling and Location

Instructs to fuel the engine when off and cool, in an outdoor location.

Adding Gasoline Safely

Details safe practices for adding gasoline, including container use and avoiding overfilling.

Spill Cleanup and Storage

Covers cleaning fuel spills and proper storage of gasoline.

Pump Setup and Placement

Step Three: Attach Suction Strainer

Instructions for attaching a suction strainer to the suction hose.

Step Four: Place Water Pump

Guidance on positioning the water pump for optimal operation.

Suction Strainer Maintenance

Advice on keeping the suction strainer clean and properly positioned.

Pump Placement and Hose Connections

Details on placing the pump near the liquid, using flexible hoses, and ensuring secure footing.

Operating the Water Pump

Safety Review and Priming

Review safety information and fill the pump chamber with water before starting.

Engine Operation Precautions

Safety rules regarding hot mufflers, exhaust, fire extinguishers, and carbon monoxide.

Starting and Throttle Control

Instructions for starting the engine and adjusting throttle for optimal performance.

Hose Handling and Freezing Prevention

Advice on securing flexible hoses and preventing pump damage from freezing.

Pump Storage Procedures

Preparing for Storage

Steps to prepare the water pump for end-of-season storage.

Engine and Pump Drainage

Instructions for flushing the pump and draining all water to prevent freezing.

Fuel Stabilization and Storage

Guidance on fuel stabilizer use and proper gasoline storage.

Storage Location Requirements

Specifies safe locations for storing the water pump and gasoline.

Troubleshooting Common Issues

Pre-Service Safety Checks

Essential safety rules to follow before attempting any service or repair.

Pump Rotation Problems

Troubleshooting steps for when the pump does not revolve.

Pump Priming Failures

Common causes and solutions for the pump failing to prime.

Low Capacity Issues

Identifies reasons for low pump capacity and their remedies.

Product Specifications

2 Semi-Trash Specs

Detailed specifications for the 2" Semi-Trash water pump model.

3 Semi-Trash Specs

Detailed specifications for the 3" Semi-Trash water pump model.

4 Semi-Trash Specs

Detailed specifications for the 4" Semi-Trash water pump model.

Exploded View and Parts Identification

Assembly Diagram

Visual representation of the water pump assembly with numbered parts.

Model and Part Number List

List of components, their part numbers, and corresponding models.

780969 Pump Exploded View

Component Breakdown

Detailed exploded view and parts list for the 780969 pump model.

780970 Pump Exploded View

Component Breakdown

Detailed exploded view and parts list for the 780970 pump model.

782559 Pump Exploded View

Component Breakdown

Detailed exploded view and parts list for the 782559 pump model.

Limited Warranty Details

Warranty Coverage and Terms

Explains the 2-year warranty coverage for defects in material and workmanship.

Warranty Exclusions and Limitations

Lists specific exclusions such as misuse, lack of maintenance, and accidental damage.

Warranty Claim Process

Information required for filing a warranty claim, including customer and serial numbers.

Manufacturer Information

Company and Contact Details

Provides manufacturing information and website for Northern Tool + Equipment.

North Star M109163D Specifications

General IconGeneral
BrandNorth Star
ModelM109163D
CategoryWater Pump
LanguageEnglish

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