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North Star M165911V - User Manual

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M165911V
Owner’s Manual
Instructions for Installation/Set-up, Operation, Servicing, & Storage
Portable, Outdoor Use-Only, Gasoline Generator
4,500 Watt Continuous (5,500 Watt Surge) Capacity
Can be used to power individual appliances plugged directly into the generator’s outlets, or as a back-up
connection to a building’s power supply (via a professionally installed UL-approved transfer switch.
WARNING
READ and UNDERSTAND this manual completely before using the generator! Failure to properly set up,
operate, and maintain this generator could result in serious injury or death from carbon monoxide poisoning,
electric shock, fire/explosion, or burns. In particular, be aware of the following hazards:
CO Poisoning
Generators give off carbon monoxide, a poisonous gas that can kill you. You CANNOT smell it, see it, or taste it.
ONLY run generator OUTDOORS and AWAY from building air intakes. NEVER run generator inside any enclosed or
semi-enclosed spaces, including homes, basements, garages, sheds, boxes, RVs, boats or pick-up truck beds. These
spaces can trap poisonous gases, EVEN if you run a fan or open windows.
Install carbon monoxide alarms inside nearby structures/buildings (battery-operated, or plug-in with battery backup).
Electric shock / Electrocution
High voltage electricity from generator can kill. DO NOT operate in wet locations. Be sure generator is properly
grounded. Use only UL-listed, outdoor-rated grounded extension cords of proper size.
NEVER plug the generator directly into a wall outlet. ANY connection to a building’s electrical system MUST
ISOLATE THE GENERATOR FROM UTILITY POWER via a UL-approved transfer switch installed by a licensed
electrician. Otherwise, back feed from the generator into the power grid could kill utility workers.
Fire / Explosion
DO NOT overload generator (per rated capacity), and OPERATE ONLY in an area with adequate cooling ventilation so
engine does not overheat. Exhaust can be extremely hot. Keep muffler at least 7’ from all combustible objects.
All fuels are flammable. Never fuel a running or hot engine. Never pump fuel directly into generator at gas station – use
approved container to transfer fuel. Ensure there are no fuel leaks, and keep sources of sparks and flames away.
ALWAYS keep a fire extinguisher rated “ABC” nearby.
STOP!
CHOOSE THE RIGHT GENERATOR FOR YOUR NEEDS. See the “Power load Planning & Management” section
of this manual to determine your power load requirements and then compare to the generator’s rated capacity.
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged. See the “Unpacking
& Delivery Inspection” section for instructions on whom to contact to report missing or damaged parts.
ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the generator to
your building’s electrical system. See the “Installation/Initial Set-Up” section for more information about this
requirement.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
ITEM NUMBER: 165911
SERIAL NUMBER: _____________
®

Questions and Answers

Summary

Hazard Signal Word Definitions

About Your Generator

Read this Manual

Emphasizes the importance of reading and understanding the entire manual before use.

Warranty Information

Details warranty registration and important notes for rental companies.

Generator Specifications

Safety Label Locations

Machine Component Identification

Reference Guide

Detailed descriptions and usage notes for each component identified in the diagrams.

Power Load Planning & Management

Installation and Initial Setup

Unpacking and Delivery Inspection

Inspect the generator immediately after delivery for missing or damaged components.

Planning the Power Load

Plan power load to stay within the generator's rated capacity, avoiding overload.

Setting Up as Backup or Portable Source

Connect as a backup to a building's system via a transfer switch or use as a portable source.

Selecting a Suitable Site

Choose a dry, level, outdoor location with adequate ventilation and clearance from exhaust.

Grounding the Generator

Properly ground the generator using a copper pipe/rod driven into moist earth.

Generator Operation Procedures

General Safety Rules for Operation

Review essential safety rules before starting the generator for safe operation.

Preparing for Operation

Position, ground, and check fluid levels before starting the engine.

Starting the Engine

Follow the steps to safely start the generator engine, including choke and fuel valve.

Checking Generator Output

Verify output voltage with a meter before connecting electrical loads.

Connecting Electrical Loads

Connect loads one at a time, starting with highest wattage, to avoid overloading.

Stopping the Engine

Disconnect all loads, turn off the engine, and shut off the fuel supply.

Storage & Exercise of Generator

Properly store the generator and exercise it regularly to maintain functionality.

Maintenance and Repair

Follow Safety Rules

Always follow safety rules, turn off the engine, and discharge capacitor before servicing.

Perform Engine Maintenance

Perform engine maintenance as specified in the engine owner's manual.

Check Receptacles

Check receptacles before each use for cracks or damage.

Inspect Fuel System; Check for Leaks

Regularly inspect the fuel system for leaks or deterioration.

Check GFCI (if equipped)

Test the Ground Fault Circuit Interrupter monthly to ensure protection against electrical shock.

Clean & Inspect Spark Arrestor (if equipped)

Clean and inspect the spark arrestor muffler regularly per manufacturer instructions.

Keep Generator Clean

Keep the generator clean, ensuring air intakes are not blocked.

Recharge and Maintain Battery (if electric start)

Inspect, recharge, and maintain the battery according to manufacturer's instructions.

Troubleshooting Common Problems

Summary of Important Safety Information

General Safety Rules and Prohibitions

Covers general safety, prohibitions against modifications, engine speed, fuel/exhaust, and guards.

Installation and Setup Safety Guidelines

Ensures safe installation by covering site selection, ventilation, grounding, and isolation.

Safety Before Use and Gasoline Handling

Focuses on knowing operation, PPE, and safe gasoline handling practices.

Safety During Generator Operation

Covers safe operation, load connection, voltage checks, and hazard avoidance.

Safety After Use and Maintenance Precautions

Guidelines for safely cooling, shutoff, storage, and safety during inspection/maintenance.

Generator Exploded View and Parts List

Wiring Diagram

Generator Head Exploded View

Limited Warranty Information

Summary

Hazard Signal Word Definitions

About Your Generator

Read this Manual

Emphasizes the importance of reading and understanding the entire manual before use.

Warranty Information

Details warranty registration and important notes for rental companies.

Generator Specifications

Safety Label Locations

Machine Component Identification

Reference Guide

Detailed descriptions and usage notes for each component identified in the diagrams.

Power Load Planning & Management

Installation and Initial Setup

Unpacking and Delivery Inspection

Inspect the generator immediately after delivery for missing or damaged components.

Planning the Power Load

Plan power load to stay within the generator's rated capacity, avoiding overload.

Setting Up as Backup or Portable Source

Connect as a backup to a building's system via a transfer switch or use as a portable source.

Selecting a Suitable Site

Choose a dry, level, outdoor location with adequate ventilation and clearance from exhaust.

Grounding the Generator

Properly ground the generator using a copper pipe/rod driven into moist earth.

Generator Operation Procedures

General Safety Rules for Operation

Review essential safety rules before starting the generator for safe operation.

Preparing for Operation

Position, ground, and check fluid levels before starting the engine.

Starting the Engine

Follow the steps to safely start the generator engine, including choke and fuel valve.

Checking Generator Output

Verify output voltage with a meter before connecting electrical loads.

Connecting Electrical Loads

Connect loads one at a time, starting with highest wattage, to avoid overloading.

Stopping the Engine

Disconnect all loads, turn off the engine, and shut off the fuel supply.

Storage & Exercise of Generator

Properly store the generator and exercise it regularly to maintain functionality.

Maintenance and Repair

Follow Safety Rules

Always follow safety rules, turn off the engine, and discharge capacitor before servicing.

Perform Engine Maintenance

Perform engine maintenance as specified in the engine owner's manual.

Check Receptacles

Check receptacles before each use for cracks or damage.

Inspect Fuel System; Check for Leaks

Regularly inspect the fuel system for leaks or deterioration.

Check GFCI (if equipped)

Test the Ground Fault Circuit Interrupter monthly to ensure protection against electrical shock.

Clean & Inspect Spark Arrestor (if equipped)

Clean and inspect the spark arrestor muffler regularly per manufacturer instructions.

Keep Generator Clean

Keep the generator clean, ensuring air intakes are not blocked.

Recharge and Maintain Battery (if electric start)

Inspect, recharge, and maintain the battery according to manufacturer's instructions.

Troubleshooting Common Problems

Summary of Important Safety Information

General Safety Rules and Prohibitions

Covers general safety, prohibitions against modifications, engine speed, fuel/exhaust, and guards.

Installation and Setup Safety Guidelines

Ensures safe installation by covering site selection, ventilation, grounding, and isolation.

Safety Before Use and Gasoline Handling

Focuses on knowing operation, PPE, and safe gasoline handling practices.

Safety During Generator Operation

Covers safe operation, load connection, voltage checks, and hazard avoidance.

Safety After Use and Maintenance Precautions

Guidelines for safely cooling, shutoff, storage, and safety during inspection/maintenance.

Generator Exploded View and Parts List

Wiring Diagram

Generator Head Exploded View

Limited Warranty Information

North Star M165911V Specifications

General IconGeneral
BrandNorth Star
ModelM165911V
CategoryPortable Generator
LanguageEnglish

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