EasyManua.ls Logo

NTI FTV110 User Manual

NTI FTV110
88 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
FTV Boiler
Model Numbers: FTV110, FTV110C, FTV150, FTV150C, FTV190 & FTV190C
Version Date: 2018-03-12
INSTALLATION AND OPERATION MANUAL
TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................................ 3
2.0 SPECIFICATIONS .............................................................................................................. 6
3.0 BOILER LOCATION .......................................................................................................... 7
4.0 GENERAL VENTING ....................................................................................................... 10
5.0 VENT/AIR-INLET TERMINATION CLEARANCES ..................................................... 25
6.0 CONDENSATE DRAIN .................................................................................................... 27
7.0 INSTALLING GAS PIPING .............................................................................................. 29
8.0 LIGHTING THE BOILER ................................................................................................. 31
9.0 GAS VALVE AND BURNER SET-UP ............................................................................ 34
10.0 BOILER AND HEATING SYSTEM PIPING ................................................................... 37
11.0 DOMESTIC HOT WATER (DHW) PIPING COMBI ONLY ....................................... 49
12.0 FIELD WIRING ................................................................................................................. 51
13.0 CASCADE INSTRUCTIONS ............................................................................................ 54
14.0 WIRING SCHEMATICS ................................................................................................... 57
15.0 INSTALLATION CHECKLIST ........................................................................................ 59
16.0 ANNUAL MAINTENANCE AND INSPECTION ........................................................... 60
17.0 DISPLAY MENU GUIDE ................................................................................................. 62
18.0 TROUBLESHOOTING ..................................................................................................... 75
19.0 PARTS LIST ...................................................................................................................... 78
HAZARD SYMBOLS AND DEFINITIONS
Danger Sign: Indicates a hazardous situation which, if not avoided, will
result in serious injury or death.
Warning Sign: Indicates a hazardous situation which, if not avoided,
could result in serious injury or death.
Caution Sign plus Safety Alert Symbol: Indicates a hazardous situation
which, if not avoided, could result in minor or moderate injury.
Caution Sign without Safety Alert Symbol: Indicates a hazardous
situation which, if not avoided, could result in property damage.
Notice Sign: Indicates a hazardous situation which, if not avoided,
could result in property damage.
This Boiler must be installed by a licensed and trained Heating
Technician or the Warranty is Void. Failure to properly install this
unit may result in property damage, serious injury to occupants, or possibly death.
NTI # 85939
H

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the NTI FTV110 and is the answer not in the manual?

NTI FTV110 Specifications

General IconGeneral
BrandNTI
ModelFTV110
CategoryBoiler
LanguageEnglish

Summary

HAZARD SYMBOLS AND DEFINITIONS

INTRODUCTION

General Installation Requirements

Describes general requirements for installing the FTV gas boiler according to manual, local authority, and codes.

IMPORTANT Energy Saving Feature

Highlights the boiler's energy saving feature and conditions for its override use.

User Responsibilities

Outlines the owner's responsibility for ensuring the boiler is installed, serviced, and inspected annually.

Installer Responsibilities

Details the installer's duty to ensure compliance with the manual and codes, and to inform the owner.

ATTENTION: LIQUEFIED PETROLEUM (LP) PROPANE

Provides critical safety information regarding LP gas heavier than air and installation location requirements.

Exhaust Vent / Air-Inlet Piping

Specifies that the FTV is a Category IV boiler requiring a special venting system piped outdoors.

IN THE STATE OF MASSACHUSETTS ONLY

Details specific requirements for horizontally vented gas equipment in Massachusetts.

SPECIFICATIONS

High Altitude Operation

Explains de-rating procedures for maximum specified capacity at elevations above 2000 ft.

BOILER LOCATION

Boiler Area Ventilation Air Openings

Specifies ventilation air opening requirements if boiler area clearances are less than recommended.

Closet Installations

Provides requirements for boiler installations within closets, including ventilation openings.

Alcove Installations

Details clearances and conditions for alcove installations, including front opening requirements.

Residential Garage Installations

Specifies mounting height and protection requirements for boilers installed in garages.

Wall Mounting Installations

Refers to instructions for using integrated wall mounting brackets for boiler installation.

GENERAL VENTING

Removing an Existing Boiler from Common Venting System

Provides steps for removing an existing boiler from a common venting system safely.

Direct Vent Installation (Best Practice)

Recommends piping the combustion air-inlet directly outdoors for optimal performance.

Installation Using Indoor Combustion Air

Covers provisions for combustion and ventilation air when using indoor air supply.

Combustion Air-inlet Contamination

Warns against drawing contaminants into the air-inlet, which can cause corrosion and damage.

Flammable Solvents and Plastic Piping

Provides safety precautions for handling flammable cements, solvents, and primers for venting.

Mandatory Pre-commissioning Procedure for Plastic Venting (PVC or CPVC)

Details essential steps for pre-commissioning plastic venting systems before boiler start-up.

Near Boiler Vent/Air-inlet Piping

Explains the use of universal appliance adapters for various vent and air-inlet piping materials.

Vent/Air-inlet Pipe Material

Lists approved vent and air-inlet pipe materials and associated venting system standards.

Vent/Air-inlet Pipe Length Determination

Provides a table to determine maximum allowable pipe lengths based on elbow count.

Termination Options – Direct Vent Installation

Describes various termination options for direct vent installations, including sidewall and rooftop.

Optional Termination Kits – Direct Vent Installation

Lists available optional termination kits from various manufacturers for direct vent installations.

Sidewall Venting Options – Direct Vent Installation

Illustrates sidewall venting configurations for direct vent installations.

Roof Venting Options – Direct Vent Installation

Illustrates roof venting configurations for direct vent installations.

Sidewall Termination Details - Direct Vent Installation

Provides detailed illustrations for sidewall termination options.

Roof Termination Details - Direct Vent Installation

Provides detailed illustrations for roof termination options.

Venting Rules and Guidelines

Covers critical rules for venting, including separation, sloping, supports, and hazardous locations.

VENT/AIR-INLET TERMINATION CLEARANCES

CONDENSATE DRAIN

Condensate Trap Installation Instructions

Step-by-step guide for installing the factory-supplied condensate trap assembly.

INSTALLING GAS PIPING

Installation

Details gas piping requirements, sizing, and connection practices for safe installation.

LIGHTING THE BOILER

FOR YOUR SAFETY, READ BEFORE OPERATING

Critical safety instructions to read before operating the boiler, including gas leak procedures.

OPERATING INSTRUCTIONS

Provides a step-by-step guide for safely lighting and starting the boiler.

TO TURN OFF GAS TO THE BOILER

Outlines the procedure for safely turning off the gas supply to the boiler.

GAS VALVE AND BURNER SET-UP

Gas Line Pressure

Explains how to measure and ensure gas line pressure is within specified ranges.

Throttle/Input Adjustment Screw

Describes how to adjust the throttle/input screw for combustion tuning.

Combustion Calibration

Details the procedure for calibrating burner operation using a combustion analyzer.

Flue Gas Analysis and Adjustment

Explains the mandatory flue gas analysis and adjustment for propane conversions.

BOILER AND HEATING SYSTEM PIPING

Water Quality

Emphasizes the importance of water quality for boiler operation and lifespan.

System Cleaning

Recommends using hydronic system cleaners and flushing before installing a new boiler.

Air Elimination

Stresses the need for a micro bubble air elimination device on every boiler installation.

Dirt Removal

Advises installing dirt removal devices, especially magnetic separators for older systems.

Glycol, Snow Melt, and Oxygen Permeable Piping

Specifies allowed glycol types and concentrations, and requirements for snow melt systems.

Water Treatment

Outlines water testing parameters and ranges required to maintain warranty.

Near Boiler Plumbing (Central Heating)

Provides guidance for plumbing connections for central heating systems.

Pressure Relief Valve

Details the mandatory field installation of the factory-supplied pressure relief valve.

Pressure & Temperature Gauge

Instructs on the installation of the factory-supplied pressure and temperature gauge.

Auto Air Vent

Describes the installation and function of the factory-supplied auto air vent.

Low Water Cutoff (LWCO)

Explains the function of the water pressure sensor and requirements for external LWCO.

Boiler System Plumbing

Covers minimum flow rate requirements and recommended plumbing configurations.

Internal Circulating Pump (FTV-Combi Only)

Details the two configurations for the FTV-Combi's internal circulating pump.

Pressure Bypass Valve

Instructs on utilizing the internal pressure bypass valve for specific FTV-Combi configurations.

Expansion Tank

Covers sizing and locating the expansion tank according to system volume and appliance firing rate.

Indirect Fired Water Heater

Explains installation considerations for indirect fired water heaters connected to the boiler.

DOMESTIC HOT WATER (DHW) PIPING – COMBI ONLY

DHW Description of Operation

Explains how the FTV Combi heats domestic hot water using its integrated heat exchanger.

DHW Preheat Mode

Describes the Preheat Mode feature for improved domestic hot water comfort.

DHW Plumbing (FTV-Combi)

Details DHW inlet/outlet connections, filter, check valve, and drain/isolation valves.

DHW Filter

Instructs on installing the factory-supplied Y-strainer to protect internal components.

Check Valve

Recommends installing a check valve in the hot water line to prevent backflow.

Throttling Valve

Explains using an isolation valve as a throttle valve to regulate maximum hot water flow rate.

Drain and Isolation Valves

Details the installation of drain and isolation valves for servicing.

FIELD WIRING

Wiring Connections

Describes how and where field wiring connections are made at the control panel barrier strips.

Controller Fuse (120VAC)

Identifies the 3.15 Amp fuse protecting the controller and other 120VAC circuits.

Blower Fuse (120VAC)

Identifies the 7 Amp fuse protecting the 120VAC circuit of the combustion blower.

CASCADE INSTRUCTIONS

Communication Wiring

Details how to wire boilers in parallel for cascade communication using Argus Link.

Establish Managing Boiler

Explains how to designate and configure the Managing Boiler for a cascade system.

Plumbing

Instructs on installing boilers in parallel using a primary/secondary plumbing configuration.

System Sensor

Details the installation and wiring of the mandatory system sensor for cascade operation.

Outdoor Sensor

Explains connection requirements for the outdoor sensor on the Managing Boiler.

Boiler Pump

Describes the boiler pump operation and when an external circulator is needed.

CH Pump (System)

Explains the Managing Boiler's control of the Central Heating Pump.

DHW Pump (System)

Explains the Managing Boiler's control of the Domestic Hot Water Pump.

Central Heat Demand Switch (Room Thermostat)

Details connecting and programming the central heat demand switch.

Tank Thermostat / Sensor

Explains connecting and programming the tank thermostat or sensor for DHW.

Boiler Address

Instructs on assigning unique boiler addresses for cascade system configuration.

Rotation Interval

Defines the setting for advancing staging sequence between boilers in a cascade.

Emergency Setpoint

Assigns a permanent boiler operating temperature for emergencies in cascade systems.

WIRING SCHEMATICS

INSTALLATION CHECKLIST

Installation

Checklist for all installation steps, including propane conversion and system flushing.

Start-up

Steps for boiler start-up, including curing time for primers and controller settings.

Operational Checklist

Verifies correct operation after installation, checking for leaks, flow, and combustion.

Before Leaving

Final checks before leaving the site, including pressure testing and verifying proper operation.

Instructions to Installing Contractor

Ensures the customer receives documentation and understands maintenance responsibilities.

ANNUAL MAINTENANCE AND INSPECTION

Annual Inspection Checklist

A comprehensive checklist for annual inspection of the boiler and its components.

Combustion Chamber Cleaning Procedure

Details the procedure for cleaning the combustion chamber after the first year of operation.

Cleaning Checklist

Step-by-step guide for cleaning the combustion chamber and related components.

Refractory Ceramic Fibers (RFC)

Provides warnings and personal protective equipment recommendations for handling RFC materials.

DISPLAY MENU GUIDE

Initial Power-up

Describes the boiler's behavior and the de-air sequence upon initial power-up.

Main Screen

Explains the information displayed on the main screen during normal operation.

User Menu

Allows viewing of boiler operating conditions, sensor inputs, and common set points.

Installer Menu

Provides access to all settings for adjustment and viewing statistical data for troubleshooting.

Lockout & Error History

Explains how to access and navigate the stored lockout and blocking error information.

Lockouts

Describes how lockouts are indicated, their types, and how to clear them.

Blocking Errors

Explains how blocking errors are indicated, their causes, and how they are cleared.

Controller Replacement Instructions

Provides information for successfully replacing the boiler controller, including configuration.

Appliance Selection Method

Details the procedure for setting the controller's Appliance Type for the specific boiler model.

TROUBLESHOOTING

Servicing the Boiler

Lists essential safety precautions to observe when servicing the boiler.

Diagnosing an Inoperative Boiler

Guides for troubleshooting a boiler with a blank display or no heat output.

Display Normal but no heat to radiators

Troubleshooting steps for when the display is normal but radiators are not receiving heat.

Display Normal but no DHW

Troubleshooting steps for when the boiler operates normally but provides no domestic hot water.

Display Normal but DHW is not hot enough

Steps to diagnose and resolve issues with insufficient hot water temperature.

PARTS LIST

Related product manuals