OHIOSTEEL 4222V2 - User Manual

INSTRUCTIONS BEFORE USING THIS EQUIPMENT
READ AND FOLLOW ALL SAFETY RULES AND OPERATING
4222V2
22 cu ft LAWN SWEEPER
6004082 - REV C - 03/23
U.S. Patent No. 7,610,646
VIDEO ASSEMBLY GUIDE
SCAN HERE

Summary

Safety Rules

General Operation Safety

Follow general safety guidelines for operation, including operator qualifications, passenger restrictions, and hazard avoidance.

Slope Operation and Speed Limits

Adhere to specific speed and directional guidelines when operating on slopes and limit overall towing speed.

Pre-Use Checks and Maintenance

Perform pre-use inspections of parts and fasteners to ensure safe operation and proper function.

Dump Rope and Storage Safety

Ensure correct dump rope handling and empty the hopper before storing the sweeper to prevent hazards.

Warranty Information

Customer Support and Parts

Contact customer service for missing parts, issue reporting, and replacement part orders.

Warranty Coverage Details

Details the three-year warranty, including covered repairs and excluded items like wear parts.

Repair and Legal Information

Information on arranging product repair and understanding legal rights related to the warranty.

Carton Contents

Tools Required for Assembly

Lists the necessary tools for assembling the lawn sweeper.

Assembly Instructions

Attach Hitch Mount Tubes

Attach hitch mount tubes (6) to the sweeper assembly and tighten hardware, avoiding overtightening.

Attach Hitch Cross Tube Assembly

Connect the hitch cross tube assembly (13) to the hitch mount tubes (34) using snap buttons.

Install Hitch Assembly

Install the hitch assembly (14) onto the hitch cross tube assembly (13) using quick release pins.

Assembly Instructions

Attach Height Adjustment Handle

Attach the height adjustment handle (15) using nuts after removing factory-tightened nuts.

Insert Bottom Frame Tubes

Insert bottom frame tubes (39) into the center frame tube (41) with snap buttons oriented upwards.

Assembly Instructions

Prepare Hopper Bag and Attach Bar

Unroll hopper bag (38) and slide hopper stop bar (42) into its pocket.

Install Bottom Frame Assembly

Place bottom frame assembly into hopper bag (38) and secure with clevis pins (46) and hairpins (49).

Insert Top Frame Tubes

Insert top frame tubes (40) into the center frame tube (41) with snap buttons oriented downwards.

Assembly Instructions

Place Top Frame Assembly

Place top frame assembly into hopper bag (38) and secure with clevis pins (45) and hairpins (49).

Slide Hopper Pivot Rod

Slide hopper pivot rod (43) through frame tubes (40, 37) and hopper bag (38), securing with washers (47) and hairpins (49).

Assembly Instructions

Insert Tension Tube Assembly

Insert tension tube assembly (44) through hopper bag (38) and into bottom center frame tube (41).

Secure Hopper Bag with Velcro

Screw thumb screw through top center frame tube (41) into tension tube and secure hopper bag with velcro tabs.

Assembly Instructions

Connect Connecting Tubes

Insert connecting tubes (37) into hitch mount tubes (6) and secure with quick-release pins (48). Install hitch pin (11).

Tie Dump Rope

Securely tie the dump rope (50) around the exposed section of the center frame tube (41).

Operating Instructions

Before Using Lawn Sweeper

Read all safety rules on page 1 before using the lawn sweeper.

How to Sweep Lawn

Provides step-by-step guidance on effective lawn sweeping techniques and operational parameters.

Operating Instructions

How to Adjust Brush Height

Instructions for adjusting the brush height using the plunger and handle mechanism.

Offset Sweeping

Steps for performing offset sweeping by adjusting the drawbar position.

Periodic Maintenance

Routine maintenance tasks including tightening fasteners, cleaning, and lubrication.

Operating Instructions

Storing Lawn Sweeper

Guidance on properly cleaning, disassembling, and storing the lawn sweeper for longevity.

Repair Parts

Part Identification Diagram

Diagram illustrating all parts of the lawn sweeper with corresponding item numbers.

Parts List

Detailed list of all replacement parts with part numbers, descriptions, and quantities.

Repair Parts

Additional Part Identification

Diagram illustrating additional parts and assemblies of the lawn sweeper.

Additional Parts List

Detailed list of additional replacement parts with part numbers, descriptions, and quantities.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

The Ohio Steel 4222V2 is a 22 cubic foot lawn sweeper designed for efficient debris collection in residential lawn care. This tractor attachment is engineered to be towed behind a lawn tractor, offering a practical solution for maintaining a clean and tidy lawn by sweeping up leaves, grass clippings, and other light debris. Its design emphasizes ease of use, durability, and effective sweeping performance.

Function Description:

The primary function of the 4222V2 lawn sweeper is to collect lawn debris by means of rotating brushes that sweep material into a large hopper bag. The sweeper is designed to be towed by a lawn tractor, making it suitable for larger areas where manual raking would be time-consuming and labor-intensive. The brushes are driven by the rotation of the sweeper's wheels as it is pulled, eliminating the need for an external power source. The collected debris is stored in a spacious hopper bag, which can be easily emptied using a dump rope mechanism, allowing the operator to clear the bag without dismounting the tractor. The reversible hitch design accommodates various tractor hitch heights, ensuring the sweeper remains level with the ground and the bag does not drag, optimizing sweeping efficiency.

Important Technical Specifications:

• Model: 4222V2
• Capacity: 22 cubic feet (hopper bag)
• U.S. Patent No.: 7,610,646
• Maximum Towing Speed: Do not exceed 6 miles per hour (MPH) when towing or operating.
• Brush Height Adjustment: Features an adjustment handle (Item 15) with a plunger mechanism for setting brush height.
• Hitch Type: Reversible hitch (Item 14) to accommodate varying tractor hitch heights.
• Frame Construction: Utilizes various frame tubes including Hitch Mount Tubes (Item 6), Hitch Cross Tube Assembly (Item 13), Bottom Frame Tubes (Item 39), Center Frame Tube (Item 41), Top Frame Tubes (Item 40), and Connecting Tubes (Item 37).
• Hopper Bag: Made of durable material (Item 38) with a Hopper Stop Bar (Item 42) and Velcro tabs for secure attachment.
• Wheels: Equipped with Wheel Weldments (Item 2) and Wheel Bushings (Item 19) for smooth operation.
• Brush System: Features a Spiral Brush Tube (Item 28) and Spiral Brushes (Item 33) for effective sweeping.
• Fasteners: A variety of bolts, nuts, washers, pins, and hairpins are used for assembly and securing components.
• Tools Required for Assembly: 9/16" Open End Box Wrench.

Usage Features:

• Ease of Assembly: The manual provides clear, step-by-step instructions with diagrams for assembly, including attaching hitch components, frame tubes, and the hopper bag. Snap buttons (Item 34, 51) and quick-release pins (Item 48) are used for quick and secure connections.
• Brush Height Adjustment: The Height Adjustment Handle (Item 15) allows the operator to easily adjust the brush height to suit different lawn conditions and debris types. For optimal performance, brushes should extend approximately 1/2" below the grass tips, and the highest effective setting should be used to minimize resistance.
• Hopper Emptying Mechanism: A dump rope (Item 50) is provided for convenient emptying of the hopper bag from the tractor seat, enhancing operational efficiency. The rope should be securely fastened to the tractor to prevent contact with wheels and brushes.
• Offset Sweeping Capability: The drawbar can be slid to farthest holes on the desired side to allow for offset sweeping, providing flexibility in how the lawn is cleared.
• Safety Features: Emphasizes adherence to safety rules, including reducing tractor speed on slopes, operating up and down slopes, avoiding sudden turns, and not carrying passengers. Warning decals should not be removed.
• Operational Guidelines: Recommends clearing large debris before sweeping, avoiding sweeping in wet or muddy conditions, and maintaining a slow tractor speed (not exceeding 6 MPH) for effective debris collection.

Maintenance Features:

• Pre-Use Checks: Users are advised to check for worn, loose, or damaged parts and fasteners before each use and to repair or replace them as needed.
• Hopper Bag Care: The hopper bag should always be emptied before storing to prevent spontaneous combustion of contents. It should also be thoroughly cleaned after each use.
• Brush and Shaft Maintenance: Periodically check the sweeper during operation to ensure smooth rotation of wheels and brushes. Any materials wrapped around the brushes or brush shaft should be removed after each use.
• Lubrication: Annual lubrication of wheel bearings and gears with a light coating of white lithium grease is recommended to ensure smooth operation and longevity.
• Storage: The lawn sweeper should be stored away from excessive heat, and the brushes must not contact the ground during storage to prevent damage. For compact storage, the hopper bag can be separated, the tension tube removed, and the bag collapsed. The hitch can also be folded onto the cross hitch tube.
• Replacement Parts: Ohio Steel provides an online parts store (ohiosteel.com/partsstore) and customer service (1-800-652-2321, ext. 212) for ordering replacement parts, with some parts available as repair kits.

OHIOSTEEL 4222V2 Specifications

General

Brand	OHIOSTEEL
Model	4222V2
Category	Lawn Sweeper
Language	English