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Olsen HTL-100 - User Manual

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Installation, Operation &
Service Manual
OIL FIRED LOBOY FURNACE - 83% + EFFICIENCY
2023-08-01 5IM-OE-HTL0-00
INSTALLATIONS MUST MEET ALL LOCAL AND FEDERAL CODES THAT MAY
DIFFER FROM THIS MANUAL
Please read the manual in its entirety before beginning installation. This
manual must be kept with the boiler for future reference. For maintenance
or question, please refer to your installer – contractor directly.
HTL-100
HTL-200
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Summary

1.0 IMPORTANT SAFETY ADVICE

FOR YOUR SAFETY

General safety advice regarding flammable materials and familiarization with controls.

WARNINGS

Critical warnings about usage, storage, and operation to prevent hazards.

CAUTION

Precautions regarding tampering with controls and handling lock-out conditions.

DANGER

Severe warning against using the furnace as a construction heater due to extreme risks.

IMPORTANT

Key notes on manual comprehensiveness, local codes, and warranty implications.

ELECTRICAL

COMBUSTION & VENTILATION AIR

ADDITIONAL CONSIDERATIONS

4.0 ACCESSORIES INSTALLATION

BLOCKED VENT SWITCH (BVSO)

Details on the requirement and installation of a blocked vent shut off switch for Canadian installations.

AIR CONDITIONING

HUMIDIFIER

AIR FILTER RACK INSTALLATION

5.0 BURNER INSTALLATION AND SPECIFICATIONS

5.1 ASSEMBLY & INSTALLATION OF BURNER

Steps and considerations for assembling and installing the burner, including nozzle, electrodes, and mounting.

5.2 SET BURNER FOR EFFICIENT OPERATION

COMBUSTION TEST

5.3 HTL TECHNICAL INFORMATION; BURNER AND BLOWER CONTD

PSC Motor Info

ECM Motor Info

CFM Air Flow

6.0 FURNACE OPERATION AND SETTINGS

SHUTTING FURNACE DOWN

Steps for safely shutting down the furnace using power and fuel shut-off valves.

RESTARTING FURNACE

Procedure for restarting the furnace after a shutdown, including inspection and checks.

6.1 BLOWER SETTING

Guidance on setting blower speeds for heating and air recirculation based on specifications.

6.2 FAN TIMER CONTROL BOARD (1158-120)

Explanation of the fan timer control board and its dip switch adjustments.

6.3 CONTROL BOARD 1158-120 Electronic Fan Timer Board (EFT) Detailed Sequence Of Operation

6.4 SERVICING - FAN TIMER

7.0 SERVICE; MAINTENANCE

REGULAR MAINTENANCE

Recommendations for annual servicing, cleaning flue pipes, and checking gaskets.

BLOWER REMOVAL

Step-by-step instructions and illustrations for removing the furnace blower assembly.

CHANGING NOZZLE

OIL FILTER OR STRAINER MAINTENANCE

AIR FILTERS

8.0 ELECTRICAL WIRING DIAGRAMS

BECKETT WIRING DIAGRAM

CARLIN WIRING DIAGRAM

9.0 EXPLODED PARTS VIEW

HTL-100 - PARTS LIST

HTL-200 - EXPLODED PARTS VIEW

HTL-200 - PARTS LIST

10.0 START-UP TEST RESULTS

TEST PROCEDURES

Olsen HTL-100 Specifications

General IconGeneral
Thermocouple TypeK-type
Temperature ControlPID Controller
Chamber MaterialAlumina
Heating ElementKanthal Wire
Chamber Dimensions100mm
Power Supply220V, 50/60Hz

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