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Olsen G95V80 - User Manual

Olsen G95V80
56 pages
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P/N 240006743, Rev. E [04/2012]
An ISO 9001-2008 Certified Company
G95V
NATURAL AND PROPANE GAS TWO
STAGE HIGH EFFICIENCY (CONDENSING)
WARM AIR FURNACE
INSTALLATION, OPERATION &
MAINTENANCE MANUAL
Manufacturedby:
ECRInternational,Inc.
2201 Dwyer Avenue, Utica NY 13501
web site: www.ecrinternational.com
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Summary

1 - WARNINGS AND SAFETY SYMBOLS

Safety Symbol Definitions

Defines DANGER, CAUTION, WARNING, and NOTICE symbols.

2 - FURNACE DIMENSIONS AND CLEARANCE TO COMBUSTIBLES

Furnace Dimensions and Clearance Data

Provides diagrams and tables for physical dimensions and clearance requirements.

3 - INSTALLATION REQUIREMENTS

Massachusetts Specific Installation Rules

Details requirements for CO detectors, signage, and inspections in MA.

Manufacturer Installation Guidelines

Outlines manufacturer requirements for venting systems and general instructions.

4 - FURNACE SIZING

Furnace Sizing and Temperature Rise

Explains load calculation, ductwork impact, and required temperature rise.

5 - LOCATION OF UNIT

General Unit Location Guidelines

Covers selecting a suitable location and access for servicing.

Other Location Considerations

Addresses chemical contaminants and horizontal mounting methods.

6 - COMBUSTIBLE CLEARANCES

Clearance Requirements and Warnings

Specifies clearances to combustibles, service access, and floor installation rules.

7 - DUCT WORK

Ductwork Installation and Airflow

Covers airflow importance, duct sizing, installation steps, and definitions.

8 - VENTILATION AND COMBUSTION AIR

General Venting and Combustion Air Rules

Discusses replacing Category I furnaces, common venting, and testing procedures.

9 - VENTING AND COMBUSTION AIR PIPING

Acceptable Vent Piping Materials

Lists approved materials for combustion air and vent piping in US and Canada.

Combustion Air Requirements and Contaminants

Details combustion air needs based on location and airborne contaminants.

10 - NON-DIRECT VENT FURNACE INSTALLATIONS (USING INDOOR COMBUSTION AIR)

Indoor Combustion Air Safety and Requirements

Addresses safety warnings and air provisions for indoor combustion air.

11 - DETERMINING COMBUSTION AIR

Combustion Air for Unconfined and Confined Spaces

Details air calculation methods for different space types and configurations.

12 - VENTING GUIDELINES

General Venting Rules and Horizontal Termination

Covers venting slope, length, support, insulation, and horizontal termination rules.

Venting Tables and Diagrams

Provides tables for vent lengths and diagrams for venting configurations.

Venting Termination Clearances and Location

Details termination clearances for Canada and the US, and location advice.

Furnace Venting Installation Types

Explains non-direct and direct vent installations, and combustion air piping.

13 - TERMINATIONS

Combustion Air, Concentric Venting, and Location

Covers termination details for combustion air, concentric kits, and location advice.

Termination Cautions and Multiple Venting

Highlights cautions for improper termination and rules for multiple furnace venting.

Canadian;US Termination Rules and Routing

Specifies termination clearances and routing options for different installations.

Pressure Switch Positioning and Venting Instructions

Provides guidance on pressure switch mounting and venting installation steps.

14 - VENT CLEARANCES

Termination Clearance Diagrams

Illustrates direct and non-direct vent termination clearance zones.

Direct Vent Termination Clearance Tables

Presents detailed clearance requirements for direct vent terminations.

Non-Direct Vent Termination Clearance Tables

Presents detailed clearance requirements for non-direct vent terminations.

15 - VENT AND DRAINING OPTIONS - UPFLOW

Upflow Venting Instructions and Diagrams

Details top and left side venting installation procedures and diagrams.

15- VENT AND DRAINING OPTION - HORIZONTAL LEFT

Upflow Right Side Venting Instructions

Covers right side venting installation procedures and diagrams.

Horizontal Left Top Venting Instructions

Provides installation steps and diagrams for horizontal left top venting.

15 - VENT AND DRAINING OPTION - HORIZONTAL RIGHT

Horizontal Right Side Venting Instructions

Details installation for horizontal right side venting with diagrams.

Horizontal Right Top Venting Instructions

Covers installation for horizontal right top venting with diagrams.

15 - VENT AND DRAINING OPTION - DOWNFLOW

Downflow Left Side Venting Instructions

Provides installation steps and diagrams for downflow left side venting.

Downflow Right Side Venting Instructions

Details installation for downflow right side venting with diagrams.

16- CONDENSATE DRAINS

Condensate Drain System Installation and Piping

Guides on installing the condensate trap, hose, and piping, including cautions.

Condensate Neutralizers and Bypass

Explains condensate neutralizers, bypass configurations, and related notices.

17 - GAS SUPPLY AND PIPING

Gas Supply and Conversion Warnings

Covers warnings for gas supply, conversion requirements, and utility gas usage.

Gas Piping and Leak Testing

Details gas piping installation, shut-off valves, inlet pressure, and leak testing procedures.

18 - CONVERSIONS

Purging Gas Lines and Conversion Overview

Addresses purging gas lines safely and outlines conversion types.

High Altitude and Fuel Type Conversions

Explains conversion procedures for high altitude and fuel types (natural to LP, LP to natural).

Conversion Steps and Inlet Gas Pressure Check

Provides detailed steps for conversions and checking inlet gas pressure.

Manifold Gas Pressure Setting and Adjustment

Guides on setting manifold gas pressure and includes regulator adjustment warnings.

19 - ELECTRICAL SPECIFICATIONS

Electrical Wiring and Safety Precautions

Covers wiring connections, power shutoff, and grounding requirements.

Furnace Power Connection and Component Identification

Details 120V furnace connection, junction box, and ignition control components.

20 - LOW VOLTAGE WIRING

Thermostat Wiring and Setup Guidelines

Provides instructions for thermostat compatibility, staging, location, and wiring.

21 - OPTIONAL ACCESSORIES (FIELD SUPPLIED;INSTALLED)

Electronic Air Cleaner and Humidifier Power Connections

Explains power provisions for optional accessories.

22 - STARTUP PROCEDURES

Furnace Startup, Shutdown, and Initial Checks

Covers the process for starting, stopping, and initial checks during startup.

Sequence of Operation and Furnace Input Check

Details the furnace's operational sequence and how to check its input.

23 - AIR FLOW

Temperature Rise Check Procedure

Guides on measuring and verifying the temperature rise for correct airflow.

Calculating Air Flow and Adjusting Blower Speeds

Explains how to calculate airflow and adjust blower speeds using jumpers.

Blower Speed Adjustment and Special Features

Covers blower speed adjustment, dehumidification, and blower timing features.

Continuous Fan Operation

Describes the operation of the continuous fan mode.

24 - MAINTENANCE AND TROUBLESHOOTING

Maintenance Safety and Air Filter Care

Emphasizes safety during maintenance and provides guidance on air filter inspection and cleaning.

Lubrication, Terminations, and Operating Tips

Covers motor lubrication, vent terminal inspection, operating tips, and annual service.

Component Inspection and Cleaning Procedures

Details inspection and cleaning of heat exchanger, burners, drainage, and blowers.

25 - TROUBLESHOOTING FLOWCHART

Furnace Operation Troubleshooting Flowchart

Visual guide to diagnosing and resolving furnace operational issues.

26 - DIAGNOSTIC CODES FOR STATUS LED

Red LED Diagnostic Codes

Explains fault conditions indicated by red LED flashes.

Additional Red LED Codes and Fault History

Covers remaining red LED codes and how to access fault history.

27 - WIRE DIAGRAM FOR TWO STAGE FURNACE WITH ECM

Furnace Wiring Diagram

Provides a detailed wiring diagram for the furnace's electrical system.

28 - VENTING CHECKLIST

Venting Installation Checklist

A checklist to ensure proper venting installation according to guidelines.

29 - REPLACEMENT PARTS LIST

Furnace Replacement Parts Identification

Lists part numbers and descriptions for common replacement components.

Olsen G95V80 Specifications

General IconGeneral
BrandOlsen
ModelG95V80
CategoryFurnace
LanguageEnglish

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