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Omega CN9000A Series User Manual

Omega CN9000A Series
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P-28
P
1
16 DIN Autotune
Temperature Controllers
Auto/Manual Output Control
Field Replaceable Output Modules
Specifications
Accuracy: ±0.25% FS ±1°C (0.5°C in 0.1° resolution mode);
30-minute warm-up; see also linearized tolerance from
range chart
Control Stability: ±0.15% FS, typical
Sample Rate: 3 per second
Temperature Coefficient: 150 ppm/°C max
External Resistance: 100 max
Cold Junction Compensation: 0.05°/degree ambient typical
Display: 3
1
2 digit green LED; 10 mm (0.4") high; 1 or 0.1°
resolution; error indication, 3 deviation-from-setpoint indicators
Manual Reset: PD, proportional and on/off control;
set as degrees, deviation from setpoint is 1
Power: 24 Vac, 115 Vac, 230 Vac, ±15%, 50 to 60 Hz
Power Consumption: 6 VA
Output 1 Relay: SPDT relay, 5 A @ 250 Vac
Output 2 Relay: SPDT relay, 3 A @ 250 Vac
DC Pulse Output: Non-isolated 5 Vdc Pulse for driving
external dc solid state relay
Common Mode Noise Rejection: 140 dB, 240 Vac, 50/60 Hz
Normal Mode Noise Rejection: 60 dB, 50 Hz
Ambient Operating Range: 4 to 50°C (40 to 122°F)
Dimensions: 48 H x 48 W x 13 mm D bezel
(1.89 x 1.89 x 0.5"); 115 mm (4.5") depth behind panel;
154 mm (6.1") with triac voltage or current output
Panel Cutout: 45 mm
2
(1.772");
1
16
DIN
Weight: 0.38 kg (0.84 lb)
OMEGACARE
SM
extended warranty program is available for models
shown on this page. Ask your sales representative for full details
when placing an order. OMEGACARE
SM
covers parts, labor, and
equivalent loaners.
Input Linearized Range Linearized
Type (Units are °F/°C Switchable) Tolerance
32 to 1470°F 0 to 800°C 1°C/2°F
32 to 1999°F 0 to 1200°C 1°C/2°F
-199 to 500°F -199 to 250°C 2°C/4°F
32 to 1100°F 0 to 600°C 1°C/2°F
32 to 572°F 0 to 300°C 5°C/9°F
572 to 1999°F 300 to 1600°C 2°C/4°F
32 to 572°F 0 to 300°C 5°C/9°F
572 to 1999°F 300 to 1600°C 2°C/4°F
1000 to 1999°F 500 to 1800°C 6°C/11°F
32 to 1999°F 0 to 1200°C 1°C/2°F
L (J DIN) 32 to 1470°F 0 to 800°C 1°C/2°F
-199 to 750°F -199 to 400°C 0.5°C/0.9°F
To Order (Specify Model Number)
Model No. Input Output 1 Output 2
CN9110AT 209 R R Relay
CN9111A 230 Relay Relay
CN9112A 230 Relay Pulse
CN9120A 209 Pulse
CN9121A 230 Pulse Relay
CN9122A 230 Pulse Pulse
CN9131A 293 1 A SSR Relay
CN9141A 293 4 to 20 mA Relay
CN9151A 293 0 to 10 Vdc Relay
CN9210A 209 Relay
CN9211A 230 Relay Relay
CN9212A 230 Relay Pulse
CN9220A 209 Pulse
CN9221A 230 Pulse Relay
CN9222A 230 Pulse Pulse
CN9231A 293 1 A SSR Relay
CN9241A 293 4 to 20 mA Relay
CN9251A 293 0 to 10 Vdc Relay
Model No.T Description
BT Dual relay, field installable module
BD9021AT Pulse/relay, field installable module
BD9031AT 1 A SSR and relay,
field installable module
BD9041A
4 to 20 mA and relay,
field installable module
BD9051A
0 to 10 Vdc and relay,
field installable module
BD9010AT Relay output board
BD9012AT Relay/pulse field installable module
BD9022AT Dual pulse field installable module
Replacement Output Modules
Input Types and Ranges
3-wire
RTD
T/C,
2-wire
RTD
To order “230 Vac” powered boards, add suffix “-230V” to model
number, no additional charge.
CN9000A Series
Starts at
$
209
CN9110A, $209.
MOST POPULAR MODELS HIGHLIGHTED!
115 V Models
Only
Comes complete with operator’s manual, mounting bracket and wiring terminals.
115 Vac models are UL recognized. UL not available for 230 Vac models.
To order units with “230 Vac” power, add suffix -230VAC to model,
no additional charge.
To order units with “24 Vac power, add suffix “-24VAC” to model,
no additional charge.
Ordering Examples: CN9121A, autotune controller, pulse output
(output 1) and relay output (output 2),
OCW-2
US
For Complete Product
Information Visit
omega.com/cn9000a
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Table of Contents

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Omega CN9000A Series Specifications

General IconGeneral
BrandOmega
ModelCN9000A Series
CategoryTemperature Controller
LanguageEnglish

Summary

SECTION 1 INTRODUCTION

1.1 GENERAL DESCRIPTION

Overview of the CN9000A Series Autotune Temperature Controllers, features, and capabilities.

SECTION 2 INSTALLATION

2.1 UNPACKING

Instructions for checking shipment contents and inspecting for damage upon receipt.

2.2 CAUTIONS AND MOUNTING INSTRUCTIONS

Safety warnings and guidelines for installing the controller safely and correctly.

2.3 WIRING

2.4 TYPICAL WIRING DIAGRAMS

SECTION 3 OPERATION

3.1 GENERAL CONSIDERATIONS

Discusses operating the controller with default settings or overriding them for specific applications.

3.2 CONTROLS AND INDICATORS

Describes the front panel controls and indicators for operating and programming the controller.

3.3 DEFAULT (PRE-SET) SETTINGS

3.4 GETTING STARTED

3.4.1 Selecting Sensor and Adjusting Setpoint

Guides selecting sensor type and setting the initial setpoint for operation.

3.4.2 Changing the Allowable Setpoint Default Range (Function .24)

3.5 PARAMETER ADJUSTMENTS (STANDARD FUNCTIONS)

3.5.1 Keying in Standard Functions

Details accessing and programming standard functions using front panel keys.

3.5.1.1 Example of Programming Functions. 0, -1, -2, -3, -23

3.5.1.2 Example of Programming Functions .19 & .2 (SP2)

3.5.1.3 Example of Programming Functions .24 and Special Case of Function .2

3.5.1.4 Details of Standard Functions .0-.25

3.6 EXAMPLES OF PARAMETER ADJUSTMENTS

3.6.1 Changing SP1 Proportioning Time (Function .4)

Step-by-step guide on adjusting the SP1 proportioning time parameter.

3.7 NEGATIVE TEMPERATURE RANGING

3.8 MANUAL MODE (AUTO/MANUAL) (FUNCTION 0 OPTION 4-100)

3.9 PARK MODE

3.10 LINEAR PROCESS INPUTS

3.12 DETAILS OF ADVANCED FUNCTIONS .26-.50

FUNCTIONS .38 -.49 ARE PERFORMANCE DIAGNOSTICS

.38 RESETS FUNCTIONS .39 TO .42

Explains resetting diagnostic functions and reading performance data.

3.13 PARAMETER LOCK

4.1 FAULT INDICATION

4.2 LOOP BREAK ALARM

4.3 OPERATIONAL DIAGNOSTICS

4.3.1 Diagnostics (Functions .38 -.49)

Describes functions .38-.49 for machine operation and troubleshooting.

4.3.2 Duty Cycle Monitor (DCM) (Function .42)

4.3.3 Autotune Tuning Data (Functions .43 -.49)

SECTION 5 TUNING

5.1 AUTOTUNE

Introduces Autotune AT and PT methods for optimizing control performance.

5.1.1 Autotune AT

Explains the normal AT autotune method that tunes during warm-up.

5.1.2 Using Autotune AT

5.1.3 Using Autotune PT (Push-to-Tune) Function .0, Option 2

5.1.4 To Abort Autotune

5.1.5 Over-riding Autotune Values

5.1.6 Autotune Hints

5.1.7 Autotune Value Display

5.1.8 Autotune Proportional Cycle Time

5.2 MANUAL TUNING

5.2.1 The Simplified Method

Describes a manual tuning method using ON/OFF mode to calculate new PID parameters.

5.2.2 Alternative Tuning Method

5.3 PROPORTIONING TIME

5.4 PROPORTIONAL BAND

5.5 INTEGRAL (RESET) TIME

5.6 DERIVATIVE (RATE) TIME

5.7 DERIVATIVE APPROACH CONTROL

5.8 HEATING AND COOLING

5.8.1 General Considerations

Discusses general points for effectively setting up heating and cooling systems.

5.8.2 Cool Strategy for Heat-Cool Applications

5.8.3 Setting Up Routine for Heat-Cool Control

SECTION 6 CALIBRATION

6.1 DISPLAY OFFSET

Explains using Function .9 for a one-point display offset correction.

6.2 RECALIBRATING TO A REMOTE STANDARD

6.2.1 Sensor Correction (Function .9)

Guides on providing correction at a single temperature using Function .9.

6.2.2 Sensor Span Adjust (Function .35)

SECTION 7 INTERNAL JUMPER CHANGES FOR 115/230 VAC AND 2-WIRE/3-WIRE RTD CONVERSIONS

7.1 TO REMOVE MAIN PC BOARD

Provides instructions for safely removing the main PC board for modifications.

7.2 115/230VAC VOLTAGE CONVERSION

7.3 2-WIRE/3-WIRE RTD CONVERSION

7.4 INSTALLING THE TRIAC, 4-20mA AND 0-10VDC OUTPUTS OPTIONS

SECTION 8 SPECIFICATIONS

POWER;

Lists power requirements, including voltage, frequency, and consumption.

OUTPUT MODULES

Details specifications for relay outputs on the controller.

OPTIONAL OUTPUTS

Lists specifications for optional outputs like 5VDC SSD, Triac, 4-20mA, and 0-10VDC.

APPENDIX A FUNCTION QUICK REFERENCE GUIDE

STANDARD FUNCTIONS (.0 -.25)

Quick reference for standard functions: operator adjustments, tuning, and initial setup.

SPECIAL SETUP FUNCTIONS

Quick reference for special setup functions: advanced activation and parameter reset.

INITIAL CONFIGURATION

Quick reference for initial setup functions: sensor selection and resolution.

APPENDIX B QUICK STARTUP

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