Welding 
 
Arc Welding 
1.  Connect the work-holding pliers to the red output 
socket. 
2.  Depress the purge switch for 3 or 4 seconds to rid the 
system of air. 
3.  Reset the mode to “Arc”. 
4.  Set the energy level to the desired value. 
5.  Prepare the wires to be welded and grip in the pliers, 
leaving about 1mm or more protruding. 
6.  Position the wires 5 or 6mm in front of the carbon, 
whilst steadying the hand. 
7.  Press the “weld” switch or foot switch and slowly 
move the work towards the carbon until the arc is 
struck. 
8.  Release the switch and remove the work for examina-
tion. 
 
Preparation of Wires for Arc welding 
 
For small diameter wires, strip off about 12mm of insula-
tion and twist together. Then, with side cutters or scissors 
cut the wire off square leaving sufficient un-insulated 
material to give approximately 1mm protruding when 
gripped in the welding pliers. Larger diameter wires may 
be held side by side in the welding pliers, but ensure that 
they are in firm contact with each other and trimmed off 
square. This method will be found useful for attaching 
solid leads to resistance thermometer detectors. However, 
when attaching stranded leads, it will be found more con-
venient to use the twisting method and then to carefully 
untwist after welding. 
 
 
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