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Onan CCKB User Manual

Onan CCKB
24 pages
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Onon
Operator’s
Manual
OCCCB
GenSet
927-0123
9-78
(Spec
E)
Printad
in
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Onan CCKB Specifications

General IconGeneral
Engine ModelCCKB
Fuel TypeGasoline
Cooling SystemAir-cooled
PhaseSingle-phase
Governor TypeMechanical
Rated RPM1800 RPM
Frequency60 Hz
Ignition SystemBattery Ignition
Starting SystemElectric
Voltage120/240 V
Rated Output4.0 kW (5.0 kVA)
Maximum Output5.5 kW
Oil Capacity2 quarts
Generator TypeRevolving field
Fuel Consumption at Full Load0.75 GPH
Fuel Consumption at Half Load0.4 GPH

Summary

Safety Precautions and Warnings

DANGER

Warns of immediate hazards resulting in severe personal injury or death.

WARNING

Refers to a hazard or unsafe practice resulting in severe personal injury or death.

CAUTION

Refers to a hazard or unsafe practice resulting in personal injury or property damage.

Installation Guidelines and Components

General Installation Guidelines

Outlines considerations for installing the generating set, including codes and location.

Battery Connection

Grounding Procedure

Ventilation and Cooling Requirements

Gasoline Fuel Connection

Gaseous Fuel Connection

Exhaust System Installation

Load Wire Connections

Single-Phase Generator Wiring

Three-Phase Generator Wiring

Single Phase Generator Connections

Three Phase Generator Connections

Operation

Initial Start Procedure

Steps for starting the engine for the first time, including checks and potential issues.

Applying Load to Generator

Guidance on how to apply load to the generator safely and effectively.

Break-In Procedure

Starting Sequence

Stopping Sequence

Extended Out-of-Service Protection

Returning Unit to Service

Adjustments

Mixture Screws Adjustment

Alternate Mixture Adjustment (No Load)

Throttle Stop Screw Adjustment

Onan Thermo-Magnetic Choke Adjustment

Float Level Adjustment

Governor System

Speed Adjustment

Sensitivity Adjustment

Vacuum-Booster Adjustment

Service and Maintenance

Periodic Maintenance Schedule

A schedule outlining maintenance tasks at different operational hour intervals for longevity.

Spark Plug Service

Governor Linkage Maintenance

Air Cleaner Maintenance

Troubleshooting Guide

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