With pinion gear removed, install reduction gear onto
pinion shaft. Place pinion shaft into center bracket
and
secure
with
washer
and
snap
ring.
Measure
the
end play with a feeler gauge between center bracket
and gear.
If
necessary, adjust end play by adding or
FRONT
c
removing adjusting washers.
If
Dinion clear has not been removed, place pinion
PACKING
\
shaft and7eduction gear between front bracket and
center bracket. With lever spring removed and bolt
tightened, push pinion shaft
out
and measure end
play. Adjust end play, if necessary, by adding
or
re-
moving shims.
CENl
BRAC
Pinion Gear installation
Place spring and pinion gear onto pinion shaft. Slide
stop ring onto pinion shaft and install retaining ring
in
groove. Pull stop ring over retaining ring (Figure
96).
\
I
STOP
RING
STOP RING
I
-1
I
SNAP RING
ES-1194
FIGURE
96.
PINION GEAR INSTALLATION
Lever Assembly Installation
Figure
97
shows the correct method of installing the
lever assembly, spring, and packing. Note direction
of lever.
LEVER
LEVER
SPRING
ES-1185
FIGURE
97.
LEVER INSTALLATION
Pinion Gap Adjustment
After assembling starter motor, adjust pinion gap.
1. Remove"M" terminal nut and wire from solenoid.
2.
Connect positive terminal of battery to
"S"
termi-
nal on solenoid and negative terminal to starter
body. With battery connected pinion gear will
shift into the cranking position.
3.
Gently push pinion shaft back towards front
bracket and measure the amount
of
travel (Figure
98).
'
PINION
I
AMCUNT
OF
TRAVEL
I
I
A
(PINION GAP)
-
ES-1192
FIGURE
98.
PINION GAP ADJUSTMENT
4.
The pinion gap should be
0.3
to
2.0
mm
(0.018
to
0.0787 inch). Adjust
by
changing the number
of
fiber washers used on solenoid mounting sur-
face, increasing the number of fiber washers
decreases clearance. Decreasing the number
of
washers increases clearance.
73
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