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Onyx LX700 - User Manual

Onyx LX700
20 pages
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This Guide provides necessary instructions on machine operation and
maintenance. Before operation or use of this machine, please carefully
read and understand this Guide.
OPERATOR MANUAL
ONYX PROPANE ENGINE LX700
19HP 708cc PROPANE ENGINE
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Summary

PARTS ORDERING

WARRANTY CLAIMS

TECHNICAL SUPPORT

PROTECT THE ENVIRONMENT

GENERAL INFORMATION

READING AND UNDERSTANDING THE MANUAL

Explains emphasis levels (NOTE, WARNING, DANGER) and directional references for manual comprehension.

SAFETY SYMBOLS

Discusses the importance of engine safety symbols and their meaning for user awareness.

GENERAL SAFETY STANDARDS

TRAINING AND RESPONSIBILITY

Outlines essential training for safe engine operation and user responsibility for accidents.

PREPERATION AND OPERATION SAFETY

Details safety precautions before and during engine operation, including clothing and fuel handling.

MAINTENANCE AND STORAGE SAFETY

Covers safety aspects for maintaining and storing the engine, including fire hazards and part integrity.

COMPONENTS AND CONTROLS

ENGINE COMPONENTS LIST

Lists key engine components and their identification numbers.

THROTTLE CONTROLS AND POSITIONS

Explains the throttle trigger and its positions for operation (CHOKE, FAST, SLOW).

SPECIFICATIONS

ENGINE FEATURES AND BENEFITS

Highlights emissions, reliability, and durability design for propane operation.

POWER CURVE DATA

Presents graphical data of the engine's power and torque output versus speed.

DIMENSIONS (mm)

WHAT YOU NEED TO KNOW

ENVIRONMENTAL CONDITIONS IMPACT

Explains how temperature and altitude affect engine performance.

ENGINE OIL GUIDELINES

Provides guidance on selecting and using engine oil based on operating conditions.

AIR FILTER MAINTENANCE

Emphasizes the importance of the air filter for engine reliability and proper functioning.

STANDARDS OF USE

PRE-OPERATION CHECKS

Details pre-operation checks for oil level, air cleaner, and spark plug cap.

ENGINE STARTING AND OPERATION

Covers procedures for starting (cold/hot), running, and stopping the engine.

ENGINE CLEANING AND STORAGE

Gives instructions for cleaning the engine and preparing it for short-term storage.

LONG TERM STORAGE

Explains precautions for storing the engine for extended periods (over 30 days).

MAINTENANCE

MAINTENANCE SCHEDULE OVERVIEW

Presents a table outlining maintenance tasks and their recommended frequency.

ROUTINE MAINTENANCE PROCEDURES

Details procedures for changing oil, cleaning silencer, air filter, and spark plug.

TROUBLESHOOTING

REFILL AND OPERATION MATERIALS

Lists recommended fuel, oil, and spark plug specifications for operation.

WIRING DIAGRAM;SCHEMATIC

NOTES

Overview

The ONYX LX700 is a 19HP 708cc propane engine designed for commercial and industrial applications, emphasizing clean emissions, reliability, and durability. It operates on clean-burning propane fuel, significantly reducing emissions and enhancing safety.

Function Description:

The ONYX LX700 engine serves as a power unit for various machines, utilizing propane as its fuel source. Its design focuses on providing consistent power output while adhering to environmental standards and ensuring a long operational life. The engine is equipped with features that facilitate easy starting, both cold and hot, and includes safety mechanisms to prevent injury and environmental damage.

Important Technical Specifications:

  • Engine Type: Air-cooled, V-Twin OHV
  • Power: 19hp (14.0 kW)
  • Size: 708cc Vertical Shaft
  • Bore x Stroke: 77mm x 76mm
  • Fuel System: Fixed Venturi & Jet with Butterfly Throttle
  • Fuel Type: Vapor Propane
  • Starter: Electric 12v
  • Oil Capacity: 2.4 Liters
  • Dry Weight: 93lbs.
  • Air Cleaner: Canister, Top Mount
  • Cylinder: Low Tone Catalytic V-Twin, Hardened
  • Crankshaft: 1" Keyed PTO
  • Spark Plug: F7TRC (NHSP) or equivalent
  • Spark Plug Gap: 0.6-0.8mm
  • Oil Viscosity Grades (according to temperature):
    • 5 to 35 °C: SAE 30
    • -25 to + 5 °C: 5W-20 or 5W-30 (Multi-viscosity)
    • -7 to + 35 °C: Synthetic oils 10W-30 or 15W-40 (Multi-viscosity)

Usage Features:

  • Cleanest Emissions in Class: Certified 53% cleaner emissions than comparable engines, meeting EPA standards. It features standard low-tone catalytic mufflers that reduce carbon monoxide emissions below OSHA permissible exposure limits.
  • SAM Safe Air Monitor: Enhances safety by alerting operators to unsafe carbon monoxide levels and automatically shutting down the engine to prevent injury.
  • Reliability: Utilizes LEHR Propane Fuel Systems with a patented variable venturi and fuel jet design that requires no field adjustments and never comes out of calibration. A three-stage pressure regulator vaporizes liquid propane, making the LX700 safe and reliable.
  • Propane Durability: Designed with heavy-duty piston rings, a cast iron cylinder liner, and hardened heads to resist wear and ensure precise timing, contributing to a long engine life. The heavy-duty, low-tone catalytic muffler is supported by two brackets to the engine block, designed to last the life of the engine.
  • Throttle Control: Features a throttle trigger with "CHOKE" for cold starts, "FAST" for maximum revs during operation, and "SLOW" for minimum revs.
  • Environmental Considerations: Designed for optimal performance across various temperatures and altitudes. Users are advised to adjust oil type based on operating temperature and be aware of power reduction at higher altitudes.
  • Safety Warnings: Emphasizes reading and understanding the manual, avoiding loose clothing near moving parts, allowing the engine to cool before refueling, and never operating in enclosed areas due to carbon monoxide emissions. Propane is flammable, requiring careful handling and storage.

Maintenance Features:

  • Regular Maintenance Schedule: A detailed schedule is provided for checking oil level, cleaning air inlet screen, changing oil, cleaning silencer and engine, checking and clearing air filter, checking and replacing spark plug, checking fuel filter, and replacing air cleaner elements.
  • Oil Change: Recommended to drain oil when the engine is warm. The oil capacity is approximately 2.0 Liters.
  • Air Filter Maintenance: The air filter is crucial for engine efficiency and life. It should be kept free of debris and in perfect working order. Cleaning involves using compressed air to remove dust and debris from the primary and secondary elements, without using water, petrol, or detergents.
  • Spark Plug Service: Involves removing, cleaning, and checking the gap (0.6-0.8mm) between electrodes. Replacement is necessary if electrodes are burnt or porcelain is damaged.
  • Fuel System Maintenance: Propane fuel should be drained thoroughly if the engine is not used for more than one month to prevent deterioration and gum deposits, which can cause hard starting and clog the fuel system.
  • Cleaning and Storage: The engine exterior should be cleaned with compressed air (max. 6 bars) to prevent debris and dust from entering. Storage should be in a dry, ventilated place, sheltered from severe weather, with the engine cooled down and the fuel tank empty.
  • Troubleshooting Guide: Includes a table for common problems (hard starting, inconsistent working, loss of power) with their reasons and corresponding solutions, such as checking fuel, cleaning components, or contacting a licensed service center.
  • Parts Ordering and Support: Instructions for ordering replacement parts via the ONYX website (www.onyxsolutions.com) and submitting help tickets for technical support (https://onyxsolutions.odoo.com/contact). Warranty claims information is also available on the support page (https://www.onyxsolutions.store/support).
  • Environmental Protection: Emphasizes proper disposal of old machine components, packaging material, batteries, and toxic liquids (like anti-freezing agent and oil) according to local regulations, ensuring environmental safety and encouraging recycling.

Onyx LX700 Specifications

General IconGeneral
BrandOnyx
ModelLX700
CategoryEngine
LanguageEnglish