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Orion Welders LZR series - User Manual

Orion Welders LZR series
51 pages
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Orion Laser Welder User Manual
Orion LZR
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Summary

Introduction

Use and Installation

Intended Usage

Defines the specific application and purpose of the Orion LZR laser welding machines.

Contractual Guarantee and Warranty

Details the terms, conditions, and exclusions of the product's warranty period.

Chapter 1: Symbols

Chapter 2: Safety

Laser Radiation

Explains the nature of laser radiation and its invisible, dangerous properties.

Laser Radiation Absorption

Details how human tissue, eyes, and skin absorb laser radiation based on wavelength.

Laser Classification and Dangerousness

Classifies lasers based on their hazard level, focusing on Class IV risks.

Radiation Vision Conditions

Describes scenarios related to viewing laser beams and associated risks.

Risks for Eyes and Skin

Outlines the potential irreversible damages to eyes and skin from laser exposure.

General Safety Prescriptions

Provides essential guidelines for safe operation, including SOPs and IPDs.

Chapter 3: Seals

Safety Labels

Details the application and importance of safety labels on the equipment.

Laser Warning Labels

Illustrates various laser warning labels, their shapes, and sizes.

Electric Warning Labels

Shows the electrical warning label and its associated hazard symbol.

Product Identification Label

Explains the components of the product identification label.

Labels Positioning

Shows the placement of various laser warning labels on the machine.

Chapter 4: Technical Data

Laser Specifications

Provides detailed technical specifications for the laser system.

Other Data

Lists additional environmental and operational data for the machine.

Chapter 5: Installation

Adding Water

Step-by-step instructions for correctly installing water into the cooling system.

First Switching On

Guides the user through the initial startup procedure of the laser welder.

Welder Switching Off

Provides the correct procedure for safely shutting down the laser welder.

Chapter 6: Controls

Internal Controls

Identifies and describes internal components like nozzles and controls.

Joystick Controls

Explains the function and operation of the joystick for parameter adjustment.

Display Touch Screen Controls

Details the touchscreen interface for parameter selection and adjustment.

Additional Interface Screens

Covers the Camera and Video screens, offering advanced viewing and playback options.

Manuals

Settings

Settings: Parameters

Adjusts operational parameters like standby time, laser activation, and temperature readouts.

Settings: Memory Set

Allows quick loading and management of saved welding settings.

Settings: Date and Time

Enables users to set the current date and time for the machine.

Settings: Contact

Displays contact information and details for Orion Welders.

Settings: Engine Control

Configures settings for optional automated welding accessories.

Settings: Networking

Configures LAN connection for remote welder control and monitoring.

Settings: Software Management

Provides options for updating the welder's software via USB.

Settings: Language

Allows changing the user interface language for the welder.

Chapter 7: Maintenance

Clean or Replace the Protection Lens

Instructions for cleaning or replacing the protective lens to maintain weld energy.

Realigning the Crosshairs

Procedure for adjusting the crosshair alignment for accurate welds.

Periodically Change the Cooling Water

Explains the importance and procedure for changing the cooling water.

How to Remove the Water

Step-by-step guide for draining the cooling water from the system.

How to Refill the Cooling System

Detailed instructions for refilling the cooling system with distilled water.

Chapter 8: Error Messages and Troubleshooting

Other Anomalies

Lists common problems and their resolutions for the laser welder.

Chapter 9: Safety Systems

Resonator Shutter

Describes the function of the resonator shutter in preventing laser radiation.

Microscope Shutter

Explains the liquid crystal filter shutter for operator protection during welding.

Microscope Infrared Filter

Details the optical glass filter that protects eyes from 1064nm laser radiation.

Weld Chamber Infrared Filter

Describes the green-tinted filter for viewing inside the weld chamber safely.

Leather Strips Protecting the Chamber Opening

Explains the purpose and importance of leather strips for safety and gas retention.

Chapter 10 Technical Assistance

Summary

Introduction

Use and Installation

Intended Usage

Defines the specific application and purpose of the Orion LZR laser welding machines.

Contractual Guarantee and Warranty

Details the terms, conditions, and exclusions of the product's warranty period.

Chapter 1: Symbols

Chapter 2: Safety

Laser Radiation

Explains the nature of laser radiation and its invisible, dangerous properties.

Laser Radiation Absorption

Details how human tissue, eyes, and skin absorb laser radiation based on wavelength.

Laser Classification and Dangerousness

Classifies lasers based on their hazard level, focusing on Class IV risks.

Radiation Vision Conditions

Describes scenarios related to viewing laser beams and associated risks.

Risks for Eyes and Skin

Outlines the potential irreversible damages to eyes and skin from laser exposure.

General Safety Prescriptions

Provides essential guidelines for safe operation, including SOPs and IPDs.

Chapter 3: Seals

Safety Labels

Details the application and importance of safety labels on the equipment.

Laser Warning Labels

Illustrates various laser warning labels, their shapes, and sizes.

Electric Warning Labels

Shows the electrical warning label and its associated hazard symbol.

Product Identification Label

Explains the components of the product identification label.

Labels Positioning

Shows the placement of various laser warning labels on the machine.

Chapter 4: Technical Data

Laser Specifications

Provides detailed technical specifications for the laser system.

Other Data

Lists additional environmental and operational data for the machine.

Chapter 5: Installation

Adding Water

Step-by-step instructions for correctly installing water into the cooling system.

First Switching On

Guides the user through the initial startup procedure of the laser welder.

Welder Switching Off

Provides the correct procedure for safely shutting down the laser welder.

Chapter 6: Controls

Internal Controls

Identifies and describes internal components like nozzles and controls.

Joystick Controls

Explains the function and operation of the joystick for parameter adjustment.

Display Touch Screen Controls

Details the touchscreen interface for parameter selection and adjustment.

Additional Interface Screens

Covers the Camera and Video screens, offering advanced viewing and playback options.

Manuals

Settings

Settings: Parameters

Adjusts operational parameters like standby time, laser activation, and temperature readouts.

Settings: Memory Set

Allows quick loading and management of saved welding settings.

Settings: Date and Time

Enables users to set the current date and time for the machine.

Settings: Contact

Displays contact information and details for Orion Welders.

Settings: Engine Control

Configures settings for optional automated welding accessories.

Settings: Networking

Configures LAN connection for remote welder control and monitoring.

Settings: Software Management

Provides options for updating the welder's software via USB.

Settings: Language

Allows changing the user interface language for the welder.

Chapter 7: Maintenance

Clean or Replace the Protection Lens

Instructions for cleaning or replacing the protective lens to maintain weld energy.

Realigning the Crosshairs

Procedure for adjusting the crosshair alignment for accurate welds.

Periodically Change the Cooling Water

Explains the importance and procedure for changing the cooling water.

How to Remove the Water

Step-by-step guide for draining the cooling water from the system.

How to Refill the Cooling System

Detailed instructions for refilling the cooling system with distilled water.

Chapter 8: Error Messages and Troubleshooting

Other Anomalies

Lists common problems and their resolutions for the laser welder.

Chapter 9: Safety Systems

Resonator Shutter

Describes the function of the resonator shutter in preventing laser radiation.

Microscope Shutter

Explains the liquid crystal filter shutter for operator protection during welding.

Microscope Infrared Filter

Details the optical glass filter that protects eyes from 1064nm laser radiation.

Weld Chamber Infrared Filter

Describes the green-tinted filter for viewing inside the weld chamber safely.

Leather Strips Protecting the Chamber Opening

Explains the purpose and importance of leather strips for safety and gas retention.

Chapter 10 Technical Assistance

Orion Welders LZR series Specifications

General IconGeneral
BrandOrion Welders
ModelLZR series
CategoryWelding System
LanguageEnglish

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