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OutBack Power FLEXnet DC User Manual

OutBack Power FLEXnet DC
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Contact Information
About OutBack Power
OutBack Power is a leader in advanced energy conversion technology. OutBack Power products include true
sinewave inverter/chargers, maximum power point tracking charge controllers, and system communication
components, as well as circuit breakers, batteries, accessories, and assembled systems.
Contact Information
Mailing Address: 1628 West Williams Drive
Phoenix, AZ 5027 USA
Web Site: www.outbackpower.com
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, OUTBACK POWER:
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL
OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,
NDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH
INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.
OutBack Power cannot be responsible for system failure, damages, or injury resulting from improper
installation of their products.
Notice of Copyright
FLEXnet DC Battery Monitor Overview Guide © 2020 by OutBack Power Technologies, Inc.
All Rights Reserved.
Trademarks
Trademarks and logos are the property of OutBack Power Technologies, Inc. and its affiliates unless
otherwise noted. Subject to revisions without notice. E. & O.E. UL is a registered trademark of UL LLC.
IEEE is the registered trademark of The Institute of Electrical and Electronics Engineers, Inc.
Date and Revision
August 2020, Revision C
Part Number
900-0093-12-00 Rev C
FLEXnet DC Battery Monitor
Overview Guide
Contents
Speci cations 2
Installation 3
Wiring 4
Programming 6
Monitoring 8
Operation 12
Example Use Cases 16
Troubleshooting Guide 18
Calibration 19
Introduction
OutBack Power’s FLEXnet DC (FN-DC) is a battery monitoring
device that serves as a window to the battery bank. By
tracking battery voltage and the amount of incoming and
outgoing current, the FN-DC indicates the battery bank’s state of
charge (SOC) and enables users to precisely con gure charging
parameters to maximize battery performance and lifespan.
The FN-DC also provides an auxiliary relay that can activate a
ventilation fan, low-battery warning alarm, or other low-voltage
DC device. The MATE3s can use the FN-DC’s information to
stop all charging devices when the batteries are full.
Included
A: FLEXnet DC
B: 10-pin Wiring Block
C: 6' CAT5 cable for HUB connection
D: 10' Twisted-Pair (TP) cable for battery connection
E: Three 6' TP cables for shunt connections
F: Two #6 × " pan head machine screws (not pictured)
G: Colored labels (not pictured)
NOTES:
For programming and full functionality, this product requires
the use of an OutBack Power system display such as the
MATE3s. It is intended to monitor systems with OutBack
Power inverters, charge controllers, and related products.
This document assumes knowledge of features, functions,
and operation of other OutBack Power products. Consult
appropriate literature as necessary.
IMPORTANT:
This document provides instructions for installation, setup, and
operation of the product. These instructions are for use by
quali ed personnel who meet all local and governmental code
requirements for licensing and training for the installation of
electrical power systems with AC and DC voltage up to 600 volts.
Failure to install or use this equipment as instructed in the
literature can result in damage to the equipment that may not
be covered under the limited warranty. This product is only
serviceable by quali ed personnel.
C
D
B
A
E
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OutBack Power FLEXnet DC Specifications

General IconGeneral
ModelFLEXnet DC
Display TypeLCD
Current MeasurementYes
Data LoggingYes
Voltage12V, 24V, 48V
CompatibilityOutBack Power systems
Communication InterfaceRS232
Accuracy±0.5%
Operating Temperature-20 to 60 °C

Summary

Introduction

Specifications

Features

Highlights the key features and components of the FLEXnet DC unit.

Installation

Installing the FLEXnet DC

Provides step-by-step instructions for physically mounting the FLEXnet DC unit.

Wiring Connections

Connecting the FN-DC

Details the process of connecting wires to the FLEXnet DC wiring block and shunts.

Shunt Operation

Shunt Operation

Explains how FN-DC uses shunts to measure electrical current for accurate SoC monitoring.

Programming

Initializing the FLEXnet DC

Ensures batteries are fully charged before initial power-on for optimal performance.

Programming with the MATE3s

Details how to program the FLEXnet DC using an OutBack Power system display like MATE3s.

Operation

Viewing FN-DC Data

Explains the three main ways to view data: LED indicators, MATE3s display, and OPTICS RE.

FN-DC LED Indicators

Describes the meaning of the five LED indicators on the FLEXnet DC unit for SOC status.

MATE3s Battery Status LED Indicators

Details the three colored LED indicators on the MATE3s for battery SOC status.

FLEXnet DC DataLog

Explains how to access and interpret the daily historical data logged by the FLEXnet DC.

FN-DC and the Charging Cycle

Explains how the FN-DC monitors battery state of charge and its role in the charging cycle.

Example Use Cases

One Inverter, One Charge Controller

Illustrates a typical system setup with one inverter and one charge controller.

One Inverter, Two Charge Controllers

Depicts a system configuration with one inverter and two charge controllers.

Troubleshooting

Common Problems

Lists common issues with their possible causes and remedies for the FLEXnet DC.

FN-DC Field Calibration

Required Equipment

Lists the necessary tools for calibrating the FLEXnet DC.

To Calibrate

Provides a step-by-step guide to calibrate the FLEXnet DC unit.