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Ozito 120A User Manual

Ozito 120A
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MIN MAX
ON
THERMAL OVERLOAD PROTECTION
ALLOW WELDER TO COOL DOWN
A
CURRENT
120A
INVERTER
ARC WELDER
MIN MAX
ON
THERMAL OVERLOAD PROTECTION
ALLOW WELDER TO COOL DOWN
A
CURRENT
120A
INVERTER
ARC WELDER
INVERTER ARC
WELDER
120A
INSTRUCTION MANUAL
SPECIFICATIONS
Mains Voltage: 240V ~ 50Hz
Welding Current: 20-120A (20.8 - 24.8V)
Duty Cycle: 15% @120A (24.8V DC)
60% @60A (22.4V DC)
100% @50A (22.0V DC)
The duty cycle was determined at 40°C
by simulation.
Arc Electrode Size: 1.6-3.2mm
IP Rating: IP21S
Weight: 3.0kg
* Additional specifications provided under equipment
classification.
IAW-120
STANDARD EQUIPMENT
3 YEAR REPLACEMENT WARRANTY*
Your product is guaranteed for a period of 36 months from the original date of purchase. If
a product is defective it will be replaced in accordance with the terms of this warranty. Warranty
excludes consumable parts, for example: valve adapters and accessories.
*This product is intended for DIY use only and replacement warranty covers domestic use.
WARNING
The following actions will result in the warranty being void.
If the tool has been operated on a supply voltage other than that specified on the tool.
If the tool shows signs of damage or defects caused by or resulting from abuse, accidents
or alterations.
Failure to perform maintenance as set out within the instruction manual.
If the tool is disassembled or tampered with in any way.
Professional, industrial or high frequency use.
WARRANTY
OZITO Australia/New Zealand (Head Office) 25 Fox Drive, Dandenong South, Victoria, Australia 3175.
ozito.com.au
Inverter Arc Welder
Earth Clamp, Arc Electrode Holder &
Chipping Hammer/Wire Brush
Strap, Handle, Welding Mask, Lens
Assembly & Fasteners
0321
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY
YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
BUNNINGS WAREHOUSE WITH YOUR BUNNINGS
REGISTER RECEIPT. PRIOR TO RETURNING YOUR
PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR
CUSTOMER SERVICE HELPLINE:
Australia: 1800 069 486
New Zealand: 0508 069 486
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the
goods fail to be of acceptable quality and the failure does not amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty,
however, where you have suffered any additional direct loss as a result of a defective product
you may be able to claim such expenses by contacting our customer service helpline above.
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE
THE MODEL NUMBER AND DATE OF PURCHASE
AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE
WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
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Ozito 120A Specifications

General IconGeneral
BrandOzito
Model120A
CategoryWelding System
LanguageEnglish

Summary

Specifications

Product Details

Key technical specifications including voltage, current, duty cycle, IP rating, and weight.

Warranty

3 Year Replacement Warranty

Details the 36-month replacement guarantee and exclusions for DIY use.

Warranty Void Conditions

Lists actions that will void the product warranty, such as misuse or alterations.

Know Your Product

Welder Components

Identifies and labels the main components of the Inverter Arc Welder.

Included Accessories

Lists and illustrates the standard accessories supplied with the welding machine.

Setup and Preparation

Before Starting Safety

Outlines essential safety precautions and checks before operating the welder.

Assembly

Welding Mask Assembly

Step-by-step guide to assemble the welding mask with lens and handle.

Welder Setup

Instructions for connecting the electrode holder and earth clamp to the welder terminals.

Electrode and Earth Clamp Connection

Details how to connect electrodes and the earth clamp to the workpiece.

Electrode Selection

Welding Current Guide

Provides a guide for selecting welding current based on electrode diameter and steel thickness.

Controls

Welding Current Adjustment

Explains how to adjust welding current using the control dial and its effect on the digital display.

Power Switch and Indicators

Details the operation of the ON/Off switch and the Power ON LED indicator.

Arc Welding

Thermal Overload Protection

Explains the thermal overload feature, its indicator, and cooling process.

Striking and Maintaining the Arc

Guides on how to strike the arc and maintain correct electrode distance for welding.

Slag Removal

Describes what slag is and how to remove it using chipping hammer/wire brush.

Common Welds

Weld Joint Types

Illustrates and describes common weld joint types: Butt, Fillet, Lap, and Corner joints.

Welding Tips

Electrode Handling and Use

Advises on proper storage and use of electrodes, including flux coating properties.

Arc Length and Electrode Angle

Provides guidance on maintaining correct arc length and electrode angle for optimal welds.

Troubleshooting

No Power Issues

Addresses potential causes and solutions for the welder not powering on.

Arc Starting Problems

Covers issues with difficulty starting the arc and their resolutions.

Welder Cut-Outs and Poor Welding

Solutions for the welder cutting out due to overload and common welding defects.

Electrode and Consumption Issues

Troubleshooting tips for sticking electrodes and excessive electrode consumption.

Description of Symbols

Symbol Guide

Explains the meaning of various symbols used throughout the instruction manual.

Equipment Classification

Additional Specifications

Lists additional technical specifications and classification details for the welding equipment.

Caring for the Environment

Environmental Responsibility

Provides advice on disposal and recycling of power tools and packaging.

Spare Parts

Ordering Spare Parts

Informs users on how and where to order spare parts for the welder.

Maintenance

Cleaning the Appliance

Instructions for cleaning the welder using appropriate methods and materials.

Storage Guidelines

Recommendations for storing the tool safely and securely when not in use.

Supply Cord Replacement

Advises on professional replacement of the supply cord for safety.

Inverter Arc Welder

Welder Component Identification

Identifies and labels the main components of the Inverter Arc Welder.

Electrical Safety

Extension Lead Usage

Guidelines for selecting and using extension leads safely with the power tool.

General Power Tool Safety Warnings

Work Area and Electrical Safety

Covers safety precautions related to the work environment and electrical connections.

Personal Safety and Tool Care

Details personal protective equipment, tool handling, and maintenance for safe operation.

Welder Safety Warnings

Safe Operation and Precautions

Essential safety instructions for operating the welder, including precautions against shock and fumes.

Welding Environment and Handling

Fumes, Glare, and Positioning

Advises on managing fumes, protecting eyes from glare, and safe positioning of the welder.

Welding Safety Precautions

Heat, Dress, and Fire Safety

Covers protection from heat, appropriate protective clothing, and fire prevention during welding.

Circuit Diagram

Electrical Schematics

Presents the detailed electrical circuit diagram for the welding equipment.

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