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Paccar Peterbilt 520EV 2022 User Manual

Paccar Peterbilt 520EV 2022
45 pages
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Y53-6158-1C1 (07/18/2022)
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Paccar Peterbilt 520EV 2022 Specifications

General IconGeneral
BrandPaccar
ModelPeterbilt 520EV 2022
CategoryTrucks
LanguageEnglish

Summary

Safety

How to Use the Operator's Manual

Provides guidance on how to use the operator's manual for safe and efficient operation.

Understanding Safety Alerts and Symbols

Explains safety alerts, symbols, and signal words like DANGER, WARNING, CAUTION, NOTE.

Danger Warnings and Consequences

Defines danger warnings and their implications for injury, death, or damage.

Warning Messages and Implications

Defines warning messages and their implications for injury, death, or damage.

Caution Messages and Risk Mitigation

Defines caution messages and their implications for minor injury or damage.

Interpreting Important Notes

Explains how to interpret important information that is not safety-related but useful.

Understanding Vehicle Illustrations

Explains that illustrations may be generic and not exactly match the vehicle's components.

General Vehicle Safety Guidelines

Highlights important safety notices for operating and servicing the vehicle.

California Prop 65 Chemical Warnings

Details California Proposition 65 warnings regarding lead and other chemicals.

Vehicle Data Recorder Disclosure

Explains the disclosure of recording devices (event data recorders) in the vehicle.

Critical Safety Precautions

Contains specific warnings about repairs, modifications, and electronic device installation.

Safe Operation and Awareness

Warns about operating the vehicle within its capabilities and awareness of noise.

Vehicle Loading Guidance Reference

Refers to the 520 Operator's Manual for guidance on vehicle loading.

Battery Electric Truck Parts

Air Compressor Description

Describes the air compressor driven by an electric motor.

AC Compressor Operation

Describes the air conditioning compressor driven by an electric motor.

Cab Heater Power Source

Explains how the cab heater uses propulsion battery power.

Vehicle Charging Systems

Details the DC fast charger and optional AC charger.

Battery Chiller Functionality

Explains the chiller's role in maintaining battery temperature.

Coolant Pump System

Describes the function of coolant pumps in circulating coolant.

DC-DC Converter Role

Explains the DC-DC converter's function as an alternator equivalent.

eAxle Differential Specifications

Provides the differential ratio for the eAxle.

eAxle Transmission Types

Mentions the 2-speed or 3-speed transmission for the eAxle.

Power Steering Pump Drive

States the power steering pump is driven by its own motor.

Powertrain Fan Operation

Notes that powertrain fans are driven by electric motors.

Propulsion Motor and Inverter Function

Explains the propulsion motor and inverter's function in converting DC to AC voltage.

Propulsion Battery Pack Care

Discusses the high voltage battery packs and their maintenance.

PCAS Component Overview

Identifies additional components within the Power Electronics and Controls Subsystem.

Emergency

Roadside Assistance Services

Provides contact information and services for roadside assistance.

First Responder Information Access

Offers instructions for first responders, including a QR code for documentation.

Accident and Emergency Steps

Outlines steps to follow in case of an accident or emergency.

Vehicle Towing Warnings

Provides warnings and instructions for towing the vehicle safely.

Towing with Wheels on Ground

Details the specific steps for towing the vehicle with its wheels on the ground.

Jump-Starting a Battery Guide

Explains the procedure and safety precautions for jump-starting a battery.

Detailed Jump-Start Steps

Provides detailed steps for connecting and disconnecting jumper cables for jump-starting.

Vehicle Recovery Procedures

Offers warnings and instructions for recovering a vehicle, especially from precarious positions.

Fuse Replacement Information

Directs users to other sections for fuse replacement information.

Controls

Center Cluster Gauge Identification

Shows and describes the gauges in the vehicle's center cluster.

Electric Truck Symbol Meanings

Explains symbols for "Ready to Move" and "PTO" on the electric truck.

External Plug Connect Telltales

Details telltales indicating charging status and potential interlocks.

PTO Telltale and Errors

Explains the telltale for Power Take-Off (PTO) status and errors.

Service and Performance Alerts

Describes telltales for service needs, limited performance, and derated systems.

Regenerative Braking System (RBS)

Explains the RBS telltale and its relation to braking and battery state.

High Voltage Hazard Indicator

Explains the telltale indicating a high voltage hazard and required actions.

Power Output Gauge Interpretation

Describes the power output gauge and its relation to economy and range.

Battery State and Aux Loss Gauges

Explains the battery state of charge and auxiliary power loss gauges.

Limited Information Menus

Notes that trip and truck information menus are limited or disabled for this vehicle.

HVAC System Operation

Discusses HVAC functions and the use of battery power for heating.

Retarder Switch Functions

Explains the retarder switches for regenerative braking and their settings.

Fan and Aftertreatment Switch Absence

Notes the absence of fan override and aftertreatment switches on this model.

Gear Selector Operation

Describes the gear selector and the +/– buttons for manual shifts.

Operation

Pre-Trip Inspection Checklist

Details checks to ensure the park brake is engaged and transmission is in neutral.

Pre-Drive Visual Inspection

Guides on inspecting the vehicle's exterior and components before driving.

PCAS Inspection Guidelines

Provides warnings and instructions for inspecting the PCAS (Power Electronics and Controls Subsystem).

Vehicle Startup Steps

Outlines the steps for starting the vehicle and verifying readiness.

Vehicle Shutdown Steps

Details the steps for safely shutting down the vehicle.

Park Brake Operation

Illustrates the park brake knob positions for applied and released states.

Vehicle Charge Port Details

Describes the DC fast and AC charge ports and their compliance.

Charging Initiation Process

Provides warnings and steps for connecting the truck to a charger.

Charger Disconnection Guide

Explains how to disconnect the charger, including when the battery is not at 100%.

Maintenance

Daily Vehicle Inspection Checklist

Lists minimum daily checks drivers should perform on the vehicle.

Powertrain Daily Checks

Details specific daily checks for powertrain components like coolant and cables.

Chassis/Exterior Maintenance Reference

Refers to the 520 Operator's Manual for chassis/exterior checks and label replacement.

Cab Interior Maintenance Checks

Guides on checking the battery gauge and cluster indicators in the cab interior.

Maintenance Schedule Cautions

Provides warnings and cautions regarding coolant levels, lubricants, and welding.

High Voltage Maintenance Safety

Restricts high voltage part maintenance to qualified personnel only.

Vehicle Cleaning Procedures

Gives warnings and cautions about washing the truck and its components.

Battery EV Storage Guidelines

Summarizes battery EV storage requirements based on duration, environment, and temperature.

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