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Packo REM/DIB Series - User Manual

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78 pages
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1/78 06/02/2008
1.00
Installation manual
Milk cooling tanks
General part 160251

Table of Contents

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Summary

Safety instructions

Maintenance and repairs

States that only trained personnel may carry out maintenance or repairs on the system.

Electricity

Provides crucial instructions for electrical safety, including switching off the main switch.

Entering in the tank

Outlines safety guidelines for entering the tank, requiring supervision and power disconnection.

Installation instructions

Measurements

Table of measurements and weights of the different DX;DIB-models

Provides dimensions and weights for various DX/DIB tank models, including L, I, and H values.

Table of measurements and weights of the different models RM;IB

Levelling the tank

Table for levelling standard LEM tanks

Provides leveling data (H2-H1, LR, LC, L) for standard LEM tank models.

Table for levelling Australian LEM tanks

Provides leveling data (H2-H1) for Australian LEM tank models.

Table for levelling LS

Provides leveling data (H2-H1, LR, LC, L) for LS tank models.

Table for levelling ADX

Provides leveling data (H2-H1, LR, LC, L) for ADX tank models.

Table for levelling REM tanks

Provides leveling data (H2-H1, LR, LC, L) for REM tank models.

Table for levelling RS

Provides leveling data (H2-H1, LR, LC, L) for RS tank models.

Table for levelling CRM tanks

Provides leveling data (H2-H1, LR, LC, L) for CRM tank models.

Table for levelling RM;IB

Provides leveling data (H2-H1, LR, LC, L) for RM/IB tank models.

Table for levelling OM;DX

Provides leveling data (H2-H1, LR, LC, L) for OM/DX tank models.

Table for levelling OM;IB

Provides leveling data (H2-H1, LR, LC, L) for OM/IB tank models.

Table for levelling VM;DX

Provides leveling data (H2-H1, LR, LC, L) for VM/DX tank models.

Cooling

The cooling unit

Positioning of the remote cooling unit

Piping the remote cooling unit

Fitting oil traps

Setting the the pressure switches

Low-pressure pressostat

Specifies setting values (in kg/cm²) for the low-pressure pressostat for different refrigerants.

High-pressure pressostaat

Control of fan motor(s)

Details how fan motors are controlled based on pressure settings and ambient temperature.

Fan speed controller

Parts of the DX;DIB milk cooling tank

The DX cooling system

Operation

Parts of the IB milk cooling tank

The IB cooling system

Operation of the IB cooling system

IB: filling the ice water reservoir

Inhibitor

Details the type of inhibitor ('1, 2, 3 Benzotriazol') and its application.

Concentration

Specifies the required concentration of inhibitor and provides a table for calculation.

How to fill it

IB ice thickness sensors

Describes the IB ice thickness sensors, their types, and installation.

Electrical

Regulations

Emphasizes the importance of observing local regulations for electrical installations.

Softstarter

Provides step-by-step instructions for setting the softstarter for the cooling unit.

Voltage control relay

Differential cut-out

Earth

Specifies requirements for proper earthing, including resistance and wire size.

Bonding

Details the installation of bonding wire for safety connections to the tank and unit.

Supply cable

Cleaning

About cleaning the milk cooling tank

Cleaning agents

Recommended products

Lists recommended cleaning agents: FULL CLEAN DA (alkaline) and FULL CLEAN S (acid).

The standard automatic cleaning system

The ECO-WASH automatic cleaning system

Manual cooling and cleaning (option)

Warning

Safety warning regarding the manual cooling function, requiring supervision.

Commissioning

Maintenance and trouble shooting

Regular and preventive maintenance

Explains the importance and benefits of regular maintenance for system longevity.

Checks

Solving problems

What to do in case of a problem

Guidance on self-help for common problems and when to contact the after-sales department.

Safety fuses

Instructions on replacing safety fuses and warnings against bridging them.

Direction of rotation of the motors

Advice to check motor rotation direction after electrical work, indicating by an arrow.

DIB: connection to the ice builder

Pre-cooling

Packo REM/DIB Series Specifications

General IconGeneral
ModelREM/DIB Series
CategoryFarm Equipment
TypeMilk Cooling Tank
Construction MaterialStainless Steel (AISI 304 or AISI 316)
MaterialStainless Steel
Cooling SystemDirect Expansion
Tank ShapeCylindrical
RefrigerantR404A
AgitationMechanical or electronic
Cleaning SystemAutomatic Cleaning System (ACS)
ApplicationMilk Cooling and Storage
Control SystemMicroprocessor-based with digital display

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