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Palfinger ILK 22 User Manual

Palfinger ILK 22
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ILK
INSTALLATION MANUAL
& CHECK-OFF SHEET
ECN-M1508 Rev. 1.6, Date 09-21-20 Part #90-0413-200
PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703
Tel (888)-774-5844 Fax (562)-924-8318
PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619
Tel (609)-587-4200 Fax (609)-587-4201
Visit our website at www.palfinger.com for up to date information and notifications
If you received this product with damaged or missing parts,
Please contact PALFINGER Liftgates at (888)-774-5844
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Palfinger ILK 22 Specifications

General IconGeneral
BrandPalfinger
ModelILK 22
CategoryFencing & Gates
LanguageEnglish

Summary

Manual Updates

Recommended Tools for Installation

Important Notes

Mounting Notes

Gate Overview and Components

Dimension Sheets

Installation Dimensions ILK22 and ILK 33 - "Low Mount" 700 mm arm

Specific installation dimensions for ILK22 and ILK33 models with 700mm arms.

Installation Dimensions ILK33, ILK44, ILK55 800mm arm

Installation dimensions for ILK33, ILK44, and ILK55 models with 800mm arms.

Installation Dimensions ILK66 900mm arm

Installation dimensions for the ILK66 model with a 900mm arm.

Chassis and Body Preparation for Special Applications

Flip-Up Door & Full-Door Seal Kit Installation

Instructions for installing seal kits for flip-up or full doors.

Swing Door Applications

Specific installation considerations for liftgates used with swing doors.

Gate and Platform Installation

Sill Preparation

Preparing the vehicle's rear sill for the liftgate mounting.

Installation with Mounting Fixture

Detailed steps for installing the liftgate using a dedicated mounting fixture.

Bolt-On Mount Plate Installation – ILK 22/33/44/55

Procedures for installing bolt-on mount plates for specific ILK models.

Platform Installation

Steps for physically mounting and securing the liftgate platform.

Installation Without Mount Fixture

Steps for installing the liftgate without using a specific mounting fixture.

Setting and Operation of B-15 Sensor

How to set up and operate the platform sensor (B-15).

Setting and Operation of B-13 Sensor

How to set up and operate the lift arm sensor (B-13).

Installation of Left and Right Up Stops

Installing stops to limit the liftarm's upward travel.

Forklift Locks Installation for Reinforced Platforms

Installing optional forklift locks for specific platform types.

Final Welding

Final welding procedures for securing the liftgate assembly.

Electrical Installation

Main Power Connections

Steps for connecting the main power supply to the liftgate system.

Breaker Installation

Installing the circuit breaker for the liftgate's electrical system.

On-Off Switch Installation - Truck Application (In Cab)

Installing the on-off switch inside the truck cab.

On-Off Switch Trailer Application

Instructions for installing the on-off switch for trailer applications.

Remote Hand Control Installation

Connecting and installing the wired remote hand control.

5-Pin Socket/Plug Connectors

Setup for 5-pin socket and plug connectors for controls.

6-Pin Socket/Plug Connectors

Setup for 6-pin socket and plug connectors for controls.

Hella 7-Pin Socket Connectors (5 Wire)

Setup for Hella 7-pin socket connectors with 5 wires.

Foot Control Installation

Connecting and installing the foot control switches.

Wiring Diagrams

Schematics illustrating the liftgate's electrical connections.

Hydraulic Schematic

Diagram showing the liftgate's hydraulic system components and flow.

Lubrication and Final Inspection

Decal Placement and Inspection

Guidelines for placing and inspecting safety and operational decals.

Check Off Sheet

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