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Panasonic CU-4KE24NBU User Manual

Panasonic CU-4KE24NBU
124 pages
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IMPORTANT
These air conditioners employ new
refrigerant R410A.
Pay special attention when
servicing the unit.
Wall mounted type
CS-MKE7NKU
CS-MKE9NKU
CS-MKE12NKU
CS-MKE18NKU
CS-MKE24NKU
< Applicable Indoor Units >
TECHNICAL & SERVICE MANUAL
OUTDOOR UNIT : CU-3KE19NBU
CU-4KE24NBU
CU-4KE31NBU
DC INVERTER MULTI-SYSTEM AIR CONDITIONER
Product Code No.
1 852 361 27
1 852 361 28
1 852 361 29
REFERENCE NO.
SM700878
Capacity at 230V
19,100 BTU/h
23,200 BTU/h
30,600 BTU/h
Outdoor Model No.
CU-3KE19NBU
CU-4KE24NBU
CU-4KE31NBU
CU-3KE19NBU
CU-4KE24NBU
CU-4KE31NBU
Semi-concealed type
CS-MKE9NB4U & CZ-18BT1U
CS-MKE12NB4U & CZ-18BT1U
CS-KE12NB4UW & CZ-18BT1U

Table of Contents

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Panasonic CU-4KE24NBU Specifications

General IconGeneral
BrandPanasonic
ModelCU-4KE24NBU
CategoryAir Conditioner
LanguageEnglish

Summary

DC INVERTER MULTI-SYSTEM AIR CONDITIONER

OUTDOOR UNIT : CU-3KE19NBU CU-4KE24NBU CU-4KE31NBU

Lists the outdoor unit models covered in the manual.

Applicable Indoor Units

Lists the indoor units compatible with the outdoor units.

IMPORTANT

Highlights critical information regarding refrigerant R410A.

SAFETY PRECAUTIONS

Warning

Details critical safety warnings for service procedures.

Caution

Details important safety cautions for service procedures.

Warning

Lists further safety warnings for service.

Caution

Lists further safety cautions for service.

1. OPERATING RANGE

2. SPECIFICATIONS

2-1. Unit Specifications

Provides detailed specifications for each unit.

2-2. Major Component Specifications

Details specifications for major components like compressor and fan motor.

2-3. Other Component Specifications

Lists specifications for other components like sensors.

3. DIMENSIONAL DATA

Outdoor Unit CU-3KE19NBU

Shows dimensional drawings for the CU-3KE19NBU outdoor unit.

4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram

Illustrates the refrigerant flow for the CU-3KE19NBU outdoor unit.

Insulation of Refrigerant Tubing

Provides important guidelines for insulating refrigerant tubing.

5. PERFORMANCE DATA

5-1. Temperature Charts

Presents cooling and heating performance charts for various conditions.

6. ELECTRICAL DATA

6-1. Electric Wiring Diagrams

Shows wiring diagrams for the CU-3KE19NBU outdoor unit.

7. FUNCTIONS

7-1. Explanation of Functions

Details the operational logic for various modes like HEAT and COOL.

7-2. Protective Functions

7-2-1. Defrost Detection and Release

Explains how defrost operation is detected and released.

8. TROUBLESHOOTING (BEFORE CALLING FOR SERVICE)

8-1. Precautions before Performing Inspection or Repair

Advises on safety precautions before performing service.

8-2. Trouble Diagnosis by Error Monitor Lamps

Explains how error lamps indicate unit malfunctions.

8-3. Checking the Outdoor System

Provides procedures for checking the outdoor unit system.

8-3-2. Checking the defrost operation

Details how to check the defrost operation.

8-4. Trouble Diagnosis of Each Part

Lists common problems and inspection points for unit parts.

8-4-2. Inspection Points for Each Part

Provides detailed inspection procedures for specific components.

8-5. Trouble Diagnosis of Fan Motor

Outlines troubleshooting steps for the fan motor.

9. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT

9-1. Characteristics of New Refrigerant R410A

Explains the properties and composition of R410A refrigerant.

9-2. Checklist before Servicing

Lists essential checks and tools for R410A servicing.

9-3. Tools Specifically for R410A

Lists specific tools required for servicing R410A systems.

9-4. Tubing Installation Procedures

Provides instructions for proper tubing installation.

9-5. In Case of Compressor Malfunction

Details the procedure for replacing a faulty compressor.

9-6. In Case Refrigerant is Leaking

Outlines steps for detecting and repairing refrigerant leaks.

9-7. Charging Additional Refrigerant

Explains how to charge refrigerant, especially when tubes are extended.

9-8. Retro-Fitting Existing Systems

Provides guidance on converting existing systems to R410A.

APPENDIX A INSTALLATION INSTRUCTIONS

1. GENERAL

Provides an overview of tools and materials for installation.

1-1. Tools Required for Installation (not supplied)

Lists tools needed for installation that are not included.

1-2. Accessories Supplied with Unit

Lists the accessories provided with the unit.

1-3. Optional Copper Tubing Kit

Describes optional copper tubing kits for connecting units.

1-4. Type of Copper Tube and Insulation Material

Specifies the type of copper tube and insulation material required.

1-5. Additional Materials Required for Installation

Lists other materials needed for installation.

IMPORTANT! Please Read Before Starting

When Transporting

Advises on safe handling during unit transportation.

When Installing...

Provides guidance on selecting installation locations.

When Connecting Refrigerant Tubing

Offers precautions for connecting refrigerant tubing.

When Wiring

Highlights critical electrical shock hazards during wiring.

SPECIAL PRECAUTIONS

When Servicing

Provides safety notes for handling refrigerant during servicing.

Others

Lists general safety precautions for installation and servicing.

2. INSTALLATION SITE SELECTION

2-1. Indoor Unit

Provides guidelines for selecting a suitable installation location for the indoor unit.

2-3. Outdoor Unit

AVOID:

Lists locations and conditions to avoid for outdoor unit installation.

DO:

Lists recommended practices for outdoor unit installation.

2-4. Baffle Plate for the Outdoor Unit

Explains the purpose and installation of baffle plates.

(1) Recommended dimensions of the baffle plates

Provides dimensions for air intake and discharge baffles.

(2) Parts required (field supply except for screws)

Lists parts needed for baffle plate installation.

(3) Installation procedure

Details the steps for installing air intake and discharge baffles.

(4) Precautions for installation

Lists important precautions to follow during baffle installation.

2-5. Outer Dimensions of Outdoor Unit

(1) CU-3KE19NBU

Shows outer dimensions for the CU-3KE19NBU outdoor unit.

(2) CU-4KE24NBU

Shows outer dimensions for the CU-4KE24NBU outdoor unit.

(3) CU-4KE31NBU

Shows outer dimensions for the CU-4KE31NBU outdoor unit.

2-6. Diagram of Outdoor Unit Installation

3. Installation Process

3-1. Embedding the Tubing and Wiring

Instructions for routing tubing and wiring.

3-2. Use of the Flaring Method

Explains the flaring method for connecting refrigerant tubes.

3-3. Flaring Procedure with a Flare Tool

Details the steps for performing a flare on copper tubes.

3-4. Caution before Connecting Tubes Tightly

Provides precautions for tightening tube connections.

3-5. Tubing Connections

Details the procedure and torque specifications for tubing connections.

3-6. Insulation of Refrigerant Tubing

Explains the importance and method of insulating refrigerant tubing.

3-7. Taping the Tubes

Instructions for taping refrigerant tubes and wiring.

3-8. Finishing the Installation

Steps for sealing the installation hole.

4. Air Purging

Air Purging with a Vacuum Pump (for Test Run)

Details the process of vacuum purging for air removal.

Pump Down

What is pump-down?

Defines pump-down and when it's applicable.

Pump-down procedure

Outlines the steps for performing a pump-down operation.

5. Wiring Instructions

5-1. General Precautions on Wiring

Lists general safety and best practices for wiring.

5-2. Recommended Wire Length and Diameter

Provides guidance on wire sizing and length based on codes.

5-3. Wiring System Diagram

Shows wiring diagrams for different unit configurations.

5-4. How to Connect Wiring to the Terminal

Details the procedure for connecting wires to terminals.

5-5. Wiring Instructions for the Outdoor Unit

Specific wiring instructions for the outdoor unit and cable management.

6. Test Run

Performing a test run

Instructions for conducting a test run after installation.

Checking tubing and wiring

Steps to check for proper tubing and wiring connections during test run.

7. Connecting a Home Automation Device

8. Installation Check Sheet

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