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Panasonic High-Tro-Reel User Manual

Panasonic High-Tro-Reel
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©PanasonicCorporation2012
For keeping
High-Tro-Reel Operation Manual
Tension Type( Without CE Type ) Indoor Use Only
■Before using, be sure to read through this Operation / Installation Manual and use the product correctly.
■After reading, keep this Operation / Installation Manual with you for your reference.
■Ask qualified electrician for troubleshooting and maintenance.
 Please be sure to show this Operation / Installation Manual to that engineer.
■We have quality, strive to improve reliability, however, It finally becomes difficult the continuing use due to the
 deterioration of the material.Deterioration is different in use conditions like the availability and the ambient
 environment, etc. butdegrading the year.
 
In the worst case degradation is the cause of the fire burning. so we recommend early inspection and replacement.
 
For a long time - you use this product on your own, "Maintenance Table" Please always check regularly once a year based on the least.
 If you have trouble checking in, please contact the electrician.
 This product is an important asset - customers. Please check and the following things must be observed.
 This product is an important asset of customers. Please check and understand the following text carefully.
 In addition, safety precautions, to the extent expected by the Company are listed.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●
Do not modify the Tro-Reel HS in any way.Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Do not use where exposure occurs.Otherwise, electric shock, fire or damage due to falling of equipment may occur
●
Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
●
If any abnormalities occur, turn off the power immediately and contact a qualified electrician for inspection and repair.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
The replacement product is required for electrical worker qualifications.
●
Do not use the collector shoes past replacement indication lines.
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
●
To prevent electric shock, be sure to turn off the power before starting any inspection.Otherwise, electric shock may occur.
●
Be sure to do a pre-use test run of equipment and do periodic inspections.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is
generated or a place where cutting oil is directly splashed.Electric shock, fire or damage due to equipment falling may occur.
●
Collector shoes use a dry lubrication system. Do not apply any other lubricants to the collector shoes or a unit’s
conductor surface.poor contact may occur.
●
Traveling speed must be 300m/min. or less. (60m/min.or less in guide caps mounting section). However, further
restrictions may be necessary depending on the load and voltage types. for details, please contact Panasonic Corporation,
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
●
If products are not used for a long period of time, the unit’s conductor surfaces may become oxidized, resulting in poor contact.
Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock.
●
During the inspection, wear protective gear such as helmets and gloves. Observe may cause injury .
●
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand. Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from Joyner.
Observe, damage to the ducts, may cause injury.
●
When filing the ends of the duct, use protective gear such as glasses.Otherwise, your finger may be injured.
●
Be sure to remove burrs using file after cutting, drilling.Observe may cause injury to your fingers.
●
When replacing the current collector arm,Be sure that collector arms are mounted parallel to the duct unit with no twisting.
Failure to conform to this table may cause poor collector arm contact or separation from wires.
●
When replacing the collector, be sure to confirm the duct unit phase (R.S.T) before connecting the leads to the load.
Failure to do so may cause fire due to sparks.
Warning
Caution
The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.
PanasonicCorporationPowerComponentsBusinessUnit
1048,kadoma,kadoma,oosaka,571-8686,japanTelephone:+81-06-6908-1131
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Panasonic High-Tro-Reel Specifications

General IconGeneral
TypeHigh-Tro-Reel
CategoryIndustrial Equipment
ManufacturerPanasonic
DimensionsVaries depending on model
WeightVaries depending on model

Summary

Precautions on Installation

Warning

General safety warnings regarding electric shock, fire, or equipment damage.

Caution

Operational and equipment safety cautions for indoor use, avoiding hazardous environments.

Maintenance Schedule

Maintenance by Electrical Work Trader

Details on inspections and maintenance tasks to be performed by qualified professionals.

Periodic Inspection and Maintenance Table

Maintenance Notes

Important notes and guidelines for conducting periodic inspections and maintenance.

Installation Procedures

Cross-section Diagrams

Visual representations of different unit cross-sections for identification.

Installation Overview

General steps and components involved in the installation process.

Product Outline

Summary of product components, lengths, and capacities.

Bracket Mounting

Bracket Dimensions and Positioning

Specifications for bracket dimensions and optimal installation positions.

Parallel Installation

Guidelines for parallel installation of multiple High-Tro-Reel lines.

Hanger Mounting

Procedure for mounting hangers onto the bracket for support.

Unit Stretching and Cutting

Instructions for stretching and cutting the High-Tro-Reel unit.

Cutting the High-Tro-Reel Unit

End Tension Insulator Processing

Steps for cutting the insulating sheath of the end tension insulator.

Center Feed-in Joiner Processing

Steps for cutting the insulating sheath of the center feed-in joiner.

End Tension Insulator Mounting

Terminal Mounting from Upper

Step-by-step guide for mounting terminals from the upper side.

Terminal and Unit Mounting

Terminal Mounting from Side

Procedure for mounting terminals from the side of the insulator.

High-Tro-Reel Unit Lifting and Securing

Steps for lifting and securing the unit to the brackets.

High-Tro-Reel Unit Tightening

Coil Spring Length and Tension

Guidelines for coil spring length and tension based on ambient temperature.

Feeding Power to the High-Tro-Reel

Installing and Removing Covers

Instructions for installing and removing terminal covers.

Crimp Terminal Sequence

Terminal arrangement and sequence for power feeding.

Connecting High-Tro-Reel Units

Joining Unit Conductors

Procedure for preparing and inserting conductors into the joiner.

Joiner Cover Installation

Steps for installing the joiner cover after connecting units.

Feeding Power to the Middle of the Unit

Hanger Mounting Position

Specifies hanger mounting positions for different joiner types.

Center Feed-in Joiner Connection

Procedure for connecting the unit using a center feed-in joiner.

Feeder Connection

Joiner (with Feed-in Terminal) Connection

Connecting power wires to the joiner with feed-in terminal.

Center Feed-in Joiner Power Connection

Connecting power wires to the center feed-in joiner.

Fixing Power Wires

Securing power wires using a fastening band.

Collector Arm Installation

Standard Installation

Setting the distance for standard collector arm installation.

Horizontal Installation with Opening Facing

Mounting collector arm support parts for horizontal installation.

Use Range of Movable

Operating range and adjustment for the collector arm mount rod.

Assembly in Tandem Configuration

Using two collector arms for circuits of 100A or higher.

Conductor Cleaner and Shoe Inspection

Mounting a Conductor Cleaner

Procedure for mounting the supporting parts of the collector arm on the saddle.

Inspection of Spinning Shaft Support Parts

Checking and lubricating spinning shaft support parts for smooth movement.

Collector Shoe Replacement

Guidance on replacing collector shoes based on wear indication lines.

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