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Parsun F15/F9.9BM User Manual

Parsun F15/F9.9BM
106 pages
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PARSUN OUTBOARD ENGINE
SERVICE MANUAL
F15/F9.9BM(F15/F9.9W)
SUZHOU PARSUN POWER MACHINE CO., LTD.

Table of Contents

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Parsun F15/F9.9BM Specifications

General IconGeneral
BrandParsun
ModelF15/F9.9BM
CategoryEngine
LanguageEnglish

Summary

NOTICE

WARNING

Failure to follow WARNING instructions could result in severe injury or death.

CAUTION

Special precautions to avoid damage to the outboard motor.

GENERAL INFORMATION

IDENTIFICATION

Record outboard motor serial number for reference and ordering.

PROPELLER SELECTION

Choosing the correct propeller affects engine performance.

EMERGENCY START

Procedure for starting the engine using an emergency cable.

SAFETY WHILE WORKING

FIRE PREVENTION

Keep away from heat, sparks, and open flames when working.

VENTILATION

Ensure good ventilation due to toxic exhaust gases.

SELF-PROTECTION

Wear safety glasses, gloves, and protective clothing.

GOOD WORKING PRACTICES

Follow torque instructions and use correct tools.

DISASSEMBLY AND ASSEMBLY

Principles of Disassembly and Assembly

Use special tools, clean parts, and oil contact surfaces.

ONE-TIME USE PARTS

PRE-DELIVERY CHECK

CHECKING FUEL SYSTEM

Inspect fuel tank, lines, and filter for damage or blockage.

CHECKING OIL LEVEL

Check and adjust engine oil and gear oil levels.

CHECK STEERING SYSTEM

CHECK SHIFT LEVER AND THROTTLE

CHECK ENGINE STOP SWITCH ASSY

CHECK COOLING WATER CHECKING HOLE

BREAKING-IN RUNNING

SPECIAL TOOLS AND DETECTION DEVICE

SPECIAL TOOLS

List of specific tools required for maintenance.

DETECTION DEVICE

Digital tachometer

Device for measuring engine speed (RPM).

Digital circuit tester

Device for testing electrical circuits.

Peak voltage adaptor

Accessory for measuring peak voltages.

EXPLOSIVE DRAWING AND SYMBOL

EXPLOSIVE DRAWING

Diagrams showing component breakdowns with part numbers.

SYMBOL

Explanation of various graphical symbols used in the manual.

SPECIFICATIONS

OUTBOARD ENGINE SPECIFICATIONS

Detailed technical specifications of the outboard engine.

MAINTENANCE INFORMATION

Power unit

Maintenance specifications for the engine's power unit components.

Camshaft

Specifications related to the camshaft.

Crankshaft

Specifications related to the crankshaft.

Ignition system

Specifications for the ignition system components.

TIGHTENING TORQUE

Specified torque

Torque values for tightening specific engine components.

General torque

General torque specifications for standard fasteners.

PERIODIC SERVICE

MAINTENANCE TIME TABLE

Schedule for routine maintenance tasks based on operating hours/time.

FUEL SYSTEM

CHECK FUEL SYSTEM

Inspect fuel tank, lines, and filter for damage or blockage.

CHECK FUEL FILTER

Inspect fuel filter for dirt, damage, or leaks.

POWER UNIT

Engine oil level

Procedure for checking and maintaining the engine oil level.

Changing engine oil

Step-by-step guide for changing engine oil.

Valve clearance

Procedure for inspecting and adjusting valve clearance.

Spark plug

Procedure for spark plug inspection, cleaning, and replacement.

CONTROL SYSTEM

Throttle grip

Adjustment procedure for the throttle grip cable.

Electric start type

Throttle cable adjustment for electric start models.

Idling speed

Procedure for checking and adjusting engine idling speed.

Start-in-gear protection

Checking and adjusting the start-in-gear protection mechanism.

LOWER UNIT

Gear oil

Procedure for checking and changing the gear oil.

Lower unit leakage check

Method for checking the lower unit for oil leaks.

GENERAL INSPECTION

Anode

Inspect and replace anodes for corrosion protection.

Cooling water passage

Inspect and clean cooling water passages for blockages.

Thermostat

Check the thermostat's function at specified temperatures.

RECOIL STARTER

NOTICE

Safety precautions for servicing the recoil starter.

START ROPE REPLACEMENT

Instructions for replacing the starter rope.

INSTALLATION

Procedure for installing the recoil starter.

IGNITION SYSTEM

NOTICE

Safety warnings related to the ignition system.

WIRING DIAGRAM

Diagram illustrating the ignition system's electrical connections.

CDI INSPECTION

How to inspect the CDI unit.

FUEL SYSTEM

NOTICE

Safety precautions for fuel system work.

THROTTLE CONNECTING ROD ADJUSTMENT

Adjusting the connection between throttle and carburetor.

FUEL PUMP REMOVAL AND INSPECTION

How to remove and inspect the fuel pump.

POWER UNIT

NOTICE

Safety measures for power unit maintenance.

COMPRESSION PRESSURE INSPECTION

Procedure for checking engine compression.

OIL PRESSURE INSPECTION

Procedure for checking engine oil pressure.

POWER UNIT (Continuation)

DISASSEMBLING POWER UNIT

Steps for taking apart the power unit.

BELT PULLEY AND TIMING BELT

Procedures for maintaining the belt pulley and timing belt.

DISASSEMBLING AND INSPECTION

CYLINDER COVER

Disassembly and inspection procedures for the cylinder cover.

DISASSEMBLING AND INSPECTION (Continuation)

Valve and valve guide bush

Inspecting valve seats, stems, and guide bushes.

Valve rocker arm and rocker shaft

Inspecting rocker arms and shafts for wear.

DISASSEMBLING AND INSPECTION (Continuation)

Oil pump check

Procedure for checking oil pump clearances.

Valve guide bush replacement

Steps for replacing valve guide bushes.

DISASSEMBLING AND INSPECTION (Continuation)

Valve installation

Steps for installing valves, springs, and retainers.

CRANKCASE

Disassembling

Steps for disassembling the crankcase.

CRANKCASE (Continuation)

Piston

Measuring piston diameter and checking specifications.

Cylinder bore

Measuring cylinder bore diameter and checking limits.

CRANKCASE (Continuation)

Piston ring

Inspecting piston ring end gap and side clearance.

Crankshaft

Measuring crankshaft journal, crankpin, and checking run-out.

CRANKCASE (Continuation)

Main journal oil clearance

Measuring main journal oil clearance.

FULL INSTALLATION

Piston connecting rod installation

Installing the piston and connecting rod assembly.

Piston installation

Installing the piston into the cylinder using a slider.

Crankshaft installation

Installing the crankshaft and main bearings.

FULL INSTALLATION (Continuation)

Assembling power unit

Steps for assembling the main power unit components.

UPPER UNIT

TOP COWLING

Exploded view of the top cowling assembly.

Disassembling and inspection

Steps to disassemble and inspect the top cowling.

BOTTOM COWLING

Explosive drawing

Exploded view of the bottom cowling parts.

Disassembling and inspection

Steps to disassemble and inspect the bottom cowling.

STEERING HANDLE

Explosive drawing

Exploded view of the steering handle components.

Disassembling and inspection

Steps to disassemble and inspect the steering handle.

BRACKET

Explosive drawing

Exploded view of the bracket components.

Disassembling and inspection

Steps to disassemble and inspect the bracket.

UPPER UNIT

Explosive drawing

Exploded view of upper unit components.

Disassembling and inspection

Steps to disassemble and inspect the upper unit.

LOWER UNIT

WATER PUMP ASSEMBLY

Exploded view of the water pump assembly.

Disassembling and inspection

Steps to disassemble and inspect the water pump.

LOWER UNIT (Continuation)

Explosive Drawing

Exploded view of lower unit components.

Disassembling and inspection

Steps to disassemble and inspect the lower unit.

Propeller shaft and clutch block

Inspecting the propeller shaft and clutch block.

LOWER UNIT (Continuation)

Dog clutch installation

Procedure for installing the dog clutch.

Lower casing cover oil seal and bearing installation

Installing oil seals and bearings for the lower casing.

LOWER UNIT (Continuation)

Drive shaft

Inspecting the drive shaft for wear or damage.

Gear

Inspecting gears for wear or damage.

Lower casing inspection

Checking the lower casing for cracks or clogs.

Assembling lower casing

Steps for assembling the lower casing.

LOWER UNIT (Continuation)

Shim selection

Procedure for selecting appropriate shims for assembly.

COMMON TROUBLES AND SOLUTIONS

Starter will not operate

Troubleshooting steps for starter failure.

Engine will not start

Troubleshooting steps for engine starting issues.

Engine idles irregularly or stalls

Troubleshooting steps for idle instability.

COMMON TROUBLES AND SOLUTIONS (Continuation)

Engine power loss

Troubleshooting steps for loss of engine power.

Engine vibrates excessively

Troubleshooting steps for excessive engine vibration.

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