PDL UDi-480 - User Manual

Microdrive Series Instruction Manual
4201-109 Rev I
MICRODRIVE SERIES
AC MOTOR SPEED CONTROLLER
INSTRUCTION MANUAL
4201-109 REV I
Leaders in AC Motor Controls
Head Office:
81 Austin Street
P.O. Box 741
Napier
New Zealand
Tel.: +64-6-843-5855
Fax: +64-6-843-5185
4201-003 Rev A Page 1 of 12

Summary

Dedication to Quality

Comprehensive Support Program

Important Safety Notes

Microdrive-3 (UD3) Specifications

UD3 Protection Features

Microdrive-i (UDi) Specifications

UDi Protection Features

Motor Protection

Control Panel Overview

Control Features

The Microdrive

Part 1: The Standard Microdrive

Installation

Procedures and considerations for installation.

Mounting the Microdrive

Connecting the Microdrive

Wiring details for connecting the unit.

The Control Panel

Description of the control panel interface.

LED Indicators

Using the Control Panel

How to use the control panel functions.

The Standard Configuration

Default configuration settings.

Standard Control Terminal Configuration

Standard wiring for control terminals.

Commissioning the Microdrive

Steps for commissioning the unit.

Maintenance

Procedures for maintaining the unit.

Service

Fault Finding

Troubleshooting common faults.

Screen Fault Messages

List and explanation of fault messages.

Use of the LED Indicators

Fuse Failure

Troubleshooting fuse failures.

Replacing the Control PCB

Instructions for replacing the control PCB.

Part 2: Full Features of the Microdrive

Control I;O Description and Specification

Detailed description of I/O functions.

Inputs

Outputs

Summary of Full Screen Controls

Summary of available screen controls.

Detail of Full Screen Controls

In-depth details of screen controls.

DC Stopping Controls

DC At Stop Modes

Frequency Sense Relay Setpoints

Current Sense Relay Setpoint

Multi-Speed Frequencies

Second Acceleration and Deceleration

Emergency Stop Deceleration

Pulse Tacho Gain

Dynamic Brake Controls

Serial Communications

Starting Mode

Stopping Mode

Regeneration Mode

Keyboard Control

Reference Frequency Source

Feedback Source

Multi-Function Input Mode Select

Multi-speed

Switch Speed

Crane 1

Multi-Function Modes (7-13)

Output Relay 1 Mode Selection

Output Relay 2 Mode

Output Relay 3 Mode

Analogue Output Mode

Power Loss Ride Through

Current Limit Mode

Current Limit Source

Multi-Function Input Inversion

Commission

Appendix 1 A: Commissioning Configuration Record - Short Menu

Appendix 1 B: Commissioning Configuration Record - Full Menu

Appendix 1 C: Commissioning Wiring Configuration Record

Appendix 3: Local Keyboard Operation

Appendix 4: Using the Microdrive as a Process Controller

Application Example - Tacho Feedback

Example of using feedback for control.

Application Example - Constant Pressure Pumping

Example for constant pressure pumping.

Description of Operation

Appendix 6: Torque Control Using the Microdrive Current Limit

6 A: General Notes

6 B: Application Example - Constant Tension Winder

Example for constant tension winding.

PDL UDi-480 Specifications

General

DMX channels	480
Controller type	DMX
Communication Protocol	DMX512
Humidity	5% to 95% non-condensing
Certification	CE