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PDL UD3-60 - User Manual

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Microdrive Series Instruction Manual
4201-109 Rev I
MICRODRIVE SERIES
AC MOTOR SPEED CONTROLLER
INSTRUCTION MANUAL
4201-109 REV I
Leaders in AC Motor Controls
Head Office:
81 Austin Street
P.O. Box 741
Napier
New Zealand
Tel.: +64-6-843-5855
Fax: +64-6-843-5185
4201-003 Rev A
Page 1 of 12

Table of Contents

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Summary

Important Safety Notes

Safety Warnings

Safety precautions for operating the Microdrive, including high voltage and servicing guidelines.

Microdrive-3 (UD3) Specifications

UD3 Protection Features

Information on supply overload, current limit, short-circuited load, and thermal modeling.

Microdrive-i (UDi) Specifications

Input Specifications

Input specifications for the Microdrive-i, including supply, voltage, and frequency.

Output Specifications

Output specifications including current, voltage, and power ratings.

UDi Protection Features

Protection features like supply overload, current limit, and thermal overload.

Motor Protection Details

Details on motor protection, stall protection, and thermal overload.

Control Panel

The Microdrive

Block Diagrams

Block Diagrams (Continued)

Part 1: The Standard Microdrive

Standard Configuration

Details on the standard configuration settings and terminal connections.

Microdrive Commissioning

Steps and procedures for commissioning the Microdrive before operation.

Installation and Mounting Details

Mounting Details

Cabinet Mounting Details

Cabinet Mounting Details (Continued)

Baseplate Mounting Details

Power Wiring Instructions

Microdrive-3 (UD3) Power Wiring

Instructions and diagrams for correctly wiring the Microdrive-3 (UD3).

Power Wiring Instructions (Continued)

Microdrive-i (UDi) Power Wiring

Wiring diagrams and notes for the Microdrive-i (UDi) power connections.

The Control Panel

Using the Control Panel

How to use the control panel, including navigation and changing values.

The Standard Configuration

Standard Terminal Configuration

Standard terminal configuration for control signals and inputs.

Control Terminal Configuration

Display Screen Messages and Faults

Fault Messages List

Comprehensive list of fault messages with trip points and notes.

Commissioning the Microdrive

Safety Precautions for Commissioning

Safety warnings to observe before commissioning the Microdrive.

Installation Checks

Steps to check the installation and ensure it meets requirements before operation.

Wiring Checks

Procedure for checking all wiring connections to the Microdrive.

Test Run Procedure

Steps for performing a test run of the Microdrive after installation.

Troubleshooting

Microdrive Problem Solving Chart

Flowchart to diagnose and solve common Microdrive problems.

Maintenance and Service

Service and Fault Finding

General service information and troubleshooting procedures.

Screen Fault Messages

LVDC Supply Low Fault

Details on the LVDC supply low fault and its causes.

Check Supply Faults

Possible causes and actions for checking supply-related faults.

Overvoltage Trip Fault

Information on overvoltage trip faults and their resolution.

Low Mains Supply Fault

Faults related to a low mains supply and potential causes.

Overcurrent Trip Fault

Description of overcurrent trip faults and troubleshooting steps.

Brake Therm Trip Fault

Details on brake thermal trip faults and their implications.

Motor PTC Fault

Faults related to the motor PTC sensor and their resolution.

Motor Thermal Trip Fault

Information on motor thermal trip faults and troubleshooting.

Motor Overload Fault

Causes and solutions for motor overload conditions.

Drive Microdrive Fault

Faults related to the drive itself or its thermal limits.

Motor Stalled Fault

Description of motor stalled faults and their causes.

Ground Fault Fault

Faults associated with ground faults in the system.

Calibration Fault

Faults related to calibration errors and how to address them.

Data Corrupted Fault

Faults indicating corrupted data in the Microdrive's memory.

EEPROM Failure Fault

Information on EEPROM failure faults and possible solutions.

Invalid Software Fault

Faults related to invalid or corrupted software.

Host Trip Fault

Faults triggered by an external host system.

Comms Timeout Fault

Faults due to communication timeouts with the Microdrive.

Screen Fault Messages (Continued)

Motor Thermal Trip (Continued)

Details on motor thermal trip faults and troubleshooting.

Motor Overload (Continued)

Faults indicating motor overload and their causes.

Motor Microtherm Fault

Faults related to the microtherm sensor and motor operation.

Drive Thermal Trip Fault

Information on drive thermal trip faults and their resolution.

Drive Microdrive Fault (Continued)

Faults related to the Microdrive itself or its thermal limits.

Motor Stalled (Continued)

Description of motor stalled faults and their causes.

Ground Fault (Continued)

Faults associated with ground faults in the system.

Calibration Fault (Continued)

Faults related to calibration errors and how to address them.

Data Corrupted (Continued)

Faults indicating corrupted data in the Microdrive's memory.

EEPROM Failure (Continued)

Information on EEPROM failure faults and possible solutions.

Invalid Software (Continued)

Faults related to invalid or corrupted software.

Host Trip (Continued)

Faults triggered by an external host system.

Comms Timeout (Continued)

Faults due to communication timeouts with the Microdrive.

Fuse Failure and Supply Issues

Fuse Failure Information

Information on fuse failures and their implications for Microdrive protection.

Control PCB Replacement

Replacing the Control PCB

Step-by-step instructions for replacing the control PCB.

Part 2: The Full Features of the Microdrive

Control Input;Output Description and Specification

Details on control inputs, outputs, common point isolation, and specifications.

Block Diagram of Microdrive

Microdrive Control Inputs and Outputs

Microdrive Control Inputs and Outputs Diagram

Diagram detailing the Microdrive's control inputs and outputs with specifications.

Full Menu Display Screens

Full Menu Display Screens (Continued)

Detailed Screen Controls

Detail of Full Screen Controls

Comprehensive explanation of each screen control, status message, and input/output.

Detailed Screen Controls (Continued)

Extended Status and Fault Screens

Fault Screens Overview

Details on fault screens, including causes and trip points.

Motor Control Parameters

Acceleration and Deceleration Settings

Parameters for adjusting acceleration and deceleration rates.

Frequency Range Configuration

Configuration of minimum and maximum frequency ranges.

Feedback Control and S-Curve

Current Limit Controls

Current Limit Control Settings

Settings for controlling the Microdrive's current limit.

Frequency Control Settings

Frequency Control Parameters

Detailed explanation of frequency control settings.

Motor Flux Control

Stopping Controls

Speed and Acceleration;Deceleration Control

Emergency Stop Functionality

Pulse Taco Feedback

Dynamic Brake and Slip Frequency

Skip Frequencies and Serial Communications

Regeneration Modes

Control Input Sources

Reference Frequency Source Selection

Defining the source for reference frequency input.

Multi-Function Input Modes

Multi-function Mode Selection Table

Multi-function Input Conditions and Functions

Wiring Configurations

Power Loss Ride Through and Limit Settings

Current Limit Mode Selection

Choosing the current limit mode for motor control.

Current Limit Settings

Boost and Minimum Frequency Settings

Setup and Commissioning

Initialisation and Commissioning

Resetting settings and commissioning the Microdrive.

Process Controller Applications

Process Controller Applications (Continued)

Constant Pressure Pumping Example

Example of constant pressure pumping control.

Constant Pressure Pumping Adjustments and Modes

Automatic Stop;Start Adjustments and Modes

Non-Standard Power Supply Operation

Non-Standard Power Supply Operation (Continued)

Torque Control with Current Limit

Application Examples

Summary

Important Safety Notes

Safety Warnings

Safety precautions for operating the Microdrive, including high voltage and servicing guidelines.

Microdrive-3 (UD3) Specifications

UD3 Protection Features

Information on supply overload, current limit, short-circuited load, and thermal modeling.

Microdrive-i (UDi) Specifications

Input Specifications

Input specifications for the Microdrive-i, including supply, voltage, and frequency.

Output Specifications

Output specifications including current, voltage, and power ratings.

UDi Protection Features

Protection features like supply overload, current limit, and thermal overload.

Motor Protection Details

Details on motor protection, stall protection, and thermal overload.

Control Panel

The Microdrive

Block Diagrams

Block Diagrams (Continued)

Part 1: The Standard Microdrive

Standard Configuration

Details on the standard configuration settings and terminal connections.

Microdrive Commissioning

Steps and procedures for commissioning the Microdrive before operation.

Installation and Mounting Details

Mounting Details

Cabinet Mounting Details

Cabinet Mounting Details (Continued)

Baseplate Mounting Details

Power Wiring Instructions

Microdrive-3 (UD3) Power Wiring

Instructions and diagrams for correctly wiring the Microdrive-3 (UD3).

Power Wiring Instructions (Continued)

Microdrive-i (UDi) Power Wiring

Wiring diagrams and notes for the Microdrive-i (UDi) power connections.

The Control Panel

Using the Control Panel

How to use the control panel, including navigation and changing values.

The Standard Configuration

Standard Terminal Configuration

Standard terminal configuration for control signals and inputs.

Control Terminal Configuration

Display Screen Messages and Faults

Fault Messages List

Comprehensive list of fault messages with trip points and notes.

Commissioning the Microdrive

Safety Precautions for Commissioning

Safety warnings to observe before commissioning the Microdrive.

Installation Checks

Steps to check the installation and ensure it meets requirements before operation.

Wiring Checks

Procedure for checking all wiring connections to the Microdrive.

Test Run Procedure

Steps for performing a test run of the Microdrive after installation.

Troubleshooting

Microdrive Problem Solving Chart

Flowchart to diagnose and solve common Microdrive problems.

Maintenance and Service

Service and Fault Finding

General service information and troubleshooting procedures.

Screen Fault Messages

LVDC Supply Low Fault

Details on the LVDC supply low fault and its causes.

Check Supply Faults

Possible causes and actions for checking supply-related faults.

Overvoltage Trip Fault

Information on overvoltage trip faults and their resolution.

Low Mains Supply Fault

Faults related to a low mains supply and potential causes.

Overcurrent Trip Fault

Description of overcurrent trip faults and troubleshooting steps.

Brake Therm Trip Fault

Details on brake thermal trip faults and their implications.

Motor PTC Fault

Faults related to the motor PTC sensor and their resolution.

Motor Thermal Trip Fault

Information on motor thermal trip faults and troubleshooting.

Motor Overload Fault

Causes and solutions for motor overload conditions.

Drive Microdrive Fault

Faults related to the drive itself or its thermal limits.

Motor Stalled Fault

Description of motor stalled faults and their causes.

Ground Fault Fault

Faults associated with ground faults in the system.

Calibration Fault

Faults related to calibration errors and how to address them.

Data Corrupted Fault

Faults indicating corrupted data in the Microdrive's memory.

EEPROM Failure Fault

Information on EEPROM failure faults and possible solutions.

Invalid Software Fault

Faults related to invalid or corrupted software.

Host Trip Fault

Faults triggered by an external host system.

Comms Timeout Fault

Faults due to communication timeouts with the Microdrive.

Screen Fault Messages (Continued)

Motor Thermal Trip (Continued)

Details on motor thermal trip faults and troubleshooting.

Motor Overload (Continued)

Faults indicating motor overload and their causes.

Motor Microtherm Fault

Faults related to the microtherm sensor and motor operation.

Drive Thermal Trip Fault

Information on drive thermal trip faults and their resolution.

Drive Microdrive Fault (Continued)

Faults related to the Microdrive itself or its thermal limits.

Motor Stalled (Continued)

Description of motor stalled faults and their causes.

Ground Fault (Continued)

Faults associated with ground faults in the system.

Calibration Fault (Continued)

Faults related to calibration errors and how to address them.

Data Corrupted (Continued)

Faults indicating corrupted data in the Microdrive's memory.

EEPROM Failure (Continued)

Information on EEPROM failure faults and possible solutions.

Invalid Software (Continued)

Faults related to invalid or corrupted software.

Host Trip (Continued)

Faults triggered by an external host system.

Comms Timeout (Continued)

Faults due to communication timeouts with the Microdrive.

Fuse Failure and Supply Issues

Fuse Failure Information

Information on fuse failures and their implications for Microdrive protection.

Control PCB Replacement

Replacing the Control PCB

Step-by-step instructions for replacing the control PCB.

Part 2: The Full Features of the Microdrive

Control Input;Output Description and Specification

Details on control inputs, outputs, common point isolation, and specifications.

Block Diagram of Microdrive

Microdrive Control Inputs and Outputs

Microdrive Control Inputs and Outputs Diagram

Diagram detailing the Microdrive's control inputs and outputs with specifications.

Full Menu Display Screens

Full Menu Display Screens (Continued)

Detailed Screen Controls

Detail of Full Screen Controls

Comprehensive explanation of each screen control, status message, and input/output.

Detailed Screen Controls (Continued)

Extended Status and Fault Screens

Fault Screens Overview

Details on fault screens, including causes and trip points.

Motor Control Parameters

Acceleration and Deceleration Settings

Parameters for adjusting acceleration and deceleration rates.

Frequency Range Configuration

Configuration of minimum and maximum frequency ranges.

Feedback Control and S-Curve

Current Limit Controls

Current Limit Control Settings

Settings for controlling the Microdrive's current limit.

Frequency Control Settings

Frequency Control Parameters

Detailed explanation of frequency control settings.

Motor Flux Control

Stopping Controls

Speed and Acceleration;Deceleration Control

Emergency Stop Functionality

Pulse Taco Feedback

Dynamic Brake and Slip Frequency

Skip Frequencies and Serial Communications

Regeneration Modes

Control Input Sources

Reference Frequency Source Selection

Defining the source for reference frequency input.

Multi-Function Input Modes

Multi-function Mode Selection Table

Multi-function Input Conditions and Functions

Wiring Configurations

Power Loss Ride Through and Limit Settings

Current Limit Mode Selection

Choosing the current limit mode for motor control.

Current Limit Settings

Boost and Minimum Frequency Settings

Setup and Commissioning

Initialisation and Commissioning

Resetting settings and commissioning the Microdrive.

Process Controller Applications

Process Controller Applications (Continued)

Constant Pressure Pumping Example

Example of constant pressure pumping control.

Constant Pressure Pumping Adjustments and Modes

Automatic Stop;Start Adjustments and Modes

Non-Standard Power Supply Operation

Non-Standard Power Supply Operation (Continued)

Torque Control with Current Limit

Application Examples

PDL UD3-60 Specifications

General IconGeneral
ManufacturerPDL
ModelUD3-60
CategoryController
Input Voltage24V DC
Output Voltage24V DC
Protection ClassIP20

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