PEERLESS Series 63 - Default Chapter; Table of Contents

USING THIS MANUAL 1
A. MANUAL ORGANIZATION . . . . . . . . . . . . . .1
B. SPECIAL ATTENTION BOXES . . . . . . . . . . . .1
1. PREINSTALLATION 2
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
B. CODES & REGULATIONS . . . . . . . . . . . . . . . .2
C. ACCESSIBILITY CLEARANCES . . . . . . . . . . .2
D. CLEARANCE FROM COMBUSTIBLE
CONSTRUCTION . . . . . . . . . . . . . . . . . . . . . .2
E. AIR COMBUSTION AND VENTILATION . . . .3
F. INSTALLATION SURVEY . . . . . . . . . . . . . . . .6
G. PLANNING THE LAYOUT . . . . . . . . . . . . . . . .6
2. BOILER PLACEMENT & ASSEMBLY 7
A. PACKAGED BOILER . . . . . . . . . . . . . . . . . . . .7
B. KNOCKDOWN BOILERS – SPLIT BLOCK . . .7
C. KNOCKDOWN BOILERS – ASSEMBLED
BLOCKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
D. KNOCKDOWN BOILERS – CONTROL &
MANIFOLD ASSEMBLY . . . . . . . . . . . . . . . . .8
E. KNOCKDOWN BOILERS – FLUE COLLECTOR
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .8
F. KNOCKDOWN BOILERS – HYDROSTATIC
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
G. KNOCKDOWN BOILERS – ASSEMBLE
JACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3. VENTING 11
A. CHIMNEY OR VENT . . . . . . . . . . . . . . . . . . .11
B. AUTOMATIC VENT DAMPER
INSTALLATION – GENERAL . . . . . . . . . . . .11
C. BOILER REMOVAL FROM COMMON
VENTING SYSTEM . . . . . . . . . . . . . . . . . . .12
4. BOILER PIPING 13
A. WATER BOILER PIPING – SINGLE
BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
B. WATER BOILER PIPING – MULTIPLE
BOILERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
C. STEAM BOILER PIPING – SINGLE
BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
D. STEAM BOILER INDIRECT WATER HEATER
PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
E. STEAM BOILER PIPING – MULTIPLE
BOILERS . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5. FUEL PIPING 16
A. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .16
B. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . .16
6. CONTROLS & TRIM 18
A. WATER BOILER CONTROLS & TRIM . . . . .18
B. STEAM BOILER CONTROLS & TRIM . . . . .19
7. ELECTRICAL 20
A. CONNECT SUPPLY WIRING . . . . . . . . . . . .20
B. MOUNT REMAINING CONTROLS . . . . . . . .20
C. INSTALL CONTROL WIRING . . . . . . . . . . . .21
D. WIRING DIAGRAM INDEX . . . . . . . . . . . . . .21
8. BOILER OPERATION 32
A. SYSTEM INSPECTION . . . . . . . . . . . . . . . .32
B1. FILL THE BOILER (WATER BOILERS) . . . . .32
B2. FILL THE BOILER (STEAM BOILERS) . . . . .32
C. LIGHTING INSTRUCTIONS . . . . . . . . . . . . .32
D. PILOT CHECK . . . . . . . . . . . . . . . . . . . . . . . .32
E. MAIN BURNER CHECK . . . . . . . . . . . . . . . .33
F. CONTROLS CHECK . . . . . . . . . . . . . . . . . . .33
G. PURGING AIR . . . . . . . . . . . . . . . . . . . . . . . .33
H. CHECK SYSTEM PRESSURE . . . . . . . . . . . .33
I. CLEAN THE BOILER . . . . . . . . . . . . . . . . . . .33
J. BOILER SHUT-DOWN . . . . . . . . . . . . . . . . .34
9. MAINTENANCE 39
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . .40
B. DAILY MAINTENANCE . . . . . . . . . . . . . . . . .40
C. WEEKLY MAINTENANCE . . . . . . . . . . . . . .40
D. MONTHLY MAINTENANCE . . . . . . . . . . . . .40
E. ANNUAL MAINTENANCE . . . . . . . . . . . . . .40
F. AS REQUIRED MAINTENANCE . . . . . . . . . .41
10. TROUBLESHOOTING 42
11. BOILER DIMENSIONS & RATINGS 45
12. REPAIR PARTS 47
TABLE OF CONTENTS
TABLE OF CONTENTS