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Pelican RFMT2 - User Manual

Pelican RFMT2
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NOTE: DESIGNED FOR BX90R, BX140R, BX55S & BX85S CASES MOUNTED LENGTHWISE (FRONT-TO-REAR OF VEHICLE) ON RACKS WITH BARS
RUNNING ACROSS ROOF WIDTH. ALTERNATE ORIENTATIONS WILL LIMIT CASE SIZE SELECTION, OR PROHIBIT MOUNTING..
NOTE: CASE MAY BE MOUNTED ON HINGE OR LATCH SIDE, ACCORDING TO ACCESS PREFERENCE- FROM OUTSIDE OR MIDDLE OF RACK.
THANK YOU FOR PURCHASING A PELICAN CARGO ROOF MOUNTING KIT. THIS KIT IS USED FOR BOTH T-SLOT PLATFORM RACKS (AS-IS) OR FOR
TUBULAR RACKS (WITH THE ACCESSORY U-BOLT KIT). BEFORE YOU START, TAKE A MOMENT TO FAMILIARIZE YOURSELF WITH THE FITTING
INSTRUCTIONS AND THE COMPONENTS RECEIVED. REFER TO PAGE 2 FOR A LIST OF ALL THE COMPONENTS, QUANTITIES AND TOOLS REQUIRED.
SINCE 1976
CARGO CASE ROOF MOUNT, GEN 2 (RFMT2)
For BX90R, BX140R, BX55S, BX85S CARGO Cases On Platform Roof Racks w Extruded Aluminum T-slot bars.
Also fits Tubular-Style Roof Racks using Pelican accessory kit RFMTTC-002-BLK U-Bolt Clamp Kit.
PELICAN PRODUCTS, INC.
23215 Early Avenue, Torrance, CA 90505
Pelican.com • 310.326.4700
IMPORTANT WARNING!
LATCHES AND MOUNTING KIT CARE
It is critical that Pelican™ Cargo Mounts and Cases be properly installed and securely attached to your vehicle. Failure to properly secure the
mounts and cases to your vehicle could result in serious injury and even death. You are responsible for the fitment of the mounts and Cargo
Cases to your vehicle. You must therefore periodically inspect the equipment for wear and damage. Replace if in doubt. If you have limited
mechanical experience you should not attempt to install the equipment. You should have the equipment installed by a professional installer
if you have any doubts about your abilities.
It is imperative that the user check the security of the cases to the vehicle after an initial brief period of driving and adjust if required.
Pelican recommends the user do so periodically and, if road conditions change (i.e. freeway to dirt "road)" again check the security of the
attachment of the Case to the vehicle.
Periodically check the latches and mounting hardware to ensure there are no loose parts. Continual exposure to daylight may cause the black hardware
finish to dull. To maintain the glossy finish, occasionally apply a light coat of UV protectant. After exposure to salty coastal climates or snowy regions,
rinse off the mounts with water to remove salt deposits. To help prevent corrosion, apply a silicone-based oil or spray to nuts and bolts.
Pelican Products, Inc. (“Pelican”) guarantees its Pelican™ Cargo cases for a lifetime against
breakage or defects in workmanship. This lifetime warranty does not cover mounting hardware,
which Pelican warrants against defects in materials and workmanship for three years from the date
of purchase. To the extent permitted by law, Pelican’s liability is limited to the case and not its
contents and in no event shall Pelican’s liability to the purchaser for damages exceed the purchase
price of the case in respect of which damages are claimed.
TO THE EXTENT PERMITTED BY LAW: (A) THIS WARRANTY IS IN LIEU OF ALL WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE; (B) ALL OTHER IMPLIED WARRANTIES AND ANY LIABILITY
NOT BASED UPON CONTRACT ARE HEREBY DISCLAIMED AND EXCLUDED; AND (C) IN NO EVENT SHALL
PELICAN BE LIABLE FOR ANY INDIRECT, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR
SPECIAL DAMAGES, REGARDLESS OF WHETHER A CLAIM FOR SUCH DAMAGES IS BASED ON WARRANTY,
CONTRACT, NEGLIGENCE OR OTHERWISE .
With valid dated proof of purchase, Pelican will either repair or replace any broken or defective
product, at our sole option. Certain products are available for a limited time only. If a claim is made
involving one of these products, Pelican reserves the right to replace a broken or defective product
with a standard Pelican product of comparable size and quality if no comparable limited edition
product is available at the time of a claim. TO THE EXTENT PERMITTED BY LAW, THIS SHALL BE THE
SOLE AND EXCLUSIVE REMEDY OF THE PURCHASER.
To make a warranty claim, the purchaser must complete the warranty claim form at
https://www.pelican.com/us/en/support/warranty/. Any warranty claims shall be made by the
purchaser as soon as practicable and, with respect to the mounts and related hardware, no later
than three years from the date of purchase. The purchaser must provide valid dated proof of purchase
and obtain a return authorization number from Pelican Customer Service prior to returning any
product, and is responsible for paying for all warranty freight costs. If Pelican determines that any
returned product is not defective, within the terms of this warranty, the purchaser shall pay Pelican
all costs of handling, return freight and repairs at Pelican’s prevailing rates.
This warranty does not cover normal wear and tear including but not limited to scratches, dents
or tears, aesthetic surface damage which may be caused by oxidation or by the natural breakdown
of colors caused by exposure to the elements. All warranty claims of any nature are barred if the
product has been altered, damaged or in any way physically changed, or subjected to abuse, misuse,
negligence or accident.
Some states and countries do not allow limitations on how long an implied warranty lasts or the
exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion
may not apply to you. This warranty gives you specific legal rights, and you may have other rights
which vary from state to state and country to country.
In Australia: The benefits provided to you under this warranty are in addition to your rights and
remedies as a consumer under the Australian Consumer Law as contained in the Competition and
Consumer Act 2010 (Cth) (“the Act”). Nothing in this warranty limits the rights or obligations of a
party under the Act in relation to the supply to consumers of goods which cannot be limited, modified
or excluded. If applicable, our goods come with guarantees that cannot be excluded under the Act.
Consumers are entitled to a replacement or refund for a major failure and compensation for any other
reasonably foreseeable loss or damage. Consumers are also entitled to have the goods repaired or
replaced if the goods fail to be of acceptable quality and the failure does not amount to a major
failure. If you are not a consumer under the Act, then your rights may be limited. To make a warranty
claim, the purchaser may contact Pelican Products Australia, Suite 2.33, West Wing, Platinum Bldg.,
Erina NSW 2250, Tel: +612 4367 7022, or email: info.australia@pelican.com. Any claims should be
made as soon as practicable. To expedite claims, the purchaser should obtain a return authorization
number from Pelican Customer Service prior to returning any product. The purchaser is responsible
for paying for all freight costs. If Pelican determines that any returned product is not defective,
within the terms of this warranty or the Act, the purchaser may pay Pelican all costs of handling,
return freight and repairs at Pelican’s prevailing rates. In the event that Pelican determines that
any returned product is defective, within the terms of this warranty or the Act, Pelican shall pay the
purchaser all reasonable costs of the purchaser in making a claim under this warranty.
Lifetime warranty does not cover Vault by Pelican or Roto Molded cases or fabric portion of backpacks.
PELICAN™ CARGO CASES AND MOUNTS
LIMITED LIFETIME WARRANTY (CASES) AND THREE YEAR WARRANTY (MOUNTS)
©2021 Pelican Products, Inc. Part No. RFMT-002-BLK Rev. A 5-36078
All trademarks are registered and/or unregistered trademarks of Pelican Products, Inc., its subsidiaries and/or affiliates.
For warranty details go to www.pelican.com/warranty
UNIVERSAL
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Summary

Pelican Cargo Roof Mount Instructions

Important Safety Warnings

Critical safety information regarding proper installation and security of mounts and cases to prevent injury or death.

Mounting Kit Care and Maintenance

Guidance on maintaining latches and hardware to preserve finish and prevent corrosion, especially after exposure to elements.

Getting Organized and Parts Identification

Parts List

Comprehensive list of all components and their quantities required for the cargo roof mount kit assembly.

Tools Required for Installation

Details the specific tools needed to successfully complete the installation of the Pelican cargo roof mount.

Installing Case Plate Clamps

Case Plate Clamp Assembly

Instructions for assembling case plate clamps to the case, with partial tightening for final adjustment.

Mount Assembly and Placement

Upper and Lower Mounts Assembly

Assembling pinned bracket assemblies using bolts and locknuts, allowing for adjustment during installation.

Preliminary Mounting to Case Clamps

Assembling fixed bracket assemblies with bolts and locknuts, enabling adjustment for case positioning.

Fitting and Securing to Roof Rack

Positioning the case, aligning mounts, inserting hardware, and tightening fixed hook mounts first for stability.

Final Adjustments and Loading

Adjusting and Tightening Pinned Mounts

Final steps for inserting quick release pins, tightening fasteners, and adjusting plate clamp vertical position.

Loading Cargo Case onto Mounts

Procedure for safely lowering the case onto the roof rack mounts and ensuring proper hook engagement.

Lanyard Assembly and Theft Prevention

Assembling and Attaching Lanyards

Steps to assemble lanyards and attach them to the quick-release pins for added security.

Securing Cargo Case Against Theft

Instructions on using padlocks with pinned mounts to prevent the cargo case from being stolen.

Summary

Pelican Cargo Roof Mount Instructions

Important Safety Warnings

Critical safety information regarding proper installation and security of mounts and cases to prevent injury or death.

Mounting Kit Care and Maintenance

Guidance on maintaining latches and hardware to preserve finish and prevent corrosion, especially after exposure to elements.

Getting Organized and Parts Identification

Parts List

Comprehensive list of all components and their quantities required for the cargo roof mount kit assembly.

Tools Required for Installation

Details the specific tools needed to successfully complete the installation of the Pelican cargo roof mount.

Installing Case Plate Clamps

Case Plate Clamp Assembly

Instructions for assembling case plate clamps to the case, with partial tightening for final adjustment.

Mount Assembly and Placement

Upper and Lower Mounts Assembly

Assembling pinned bracket assemblies using bolts and locknuts, allowing for adjustment during installation.

Preliminary Mounting to Case Clamps

Assembling fixed bracket assemblies with bolts and locknuts, enabling adjustment for case positioning.

Fitting and Securing to Roof Rack

Positioning the case, aligning mounts, inserting hardware, and tightening fixed hook mounts first for stability.

Final Adjustments and Loading

Adjusting and Tightening Pinned Mounts

Final steps for inserting quick release pins, tightening fasteners, and adjusting plate clamp vertical position.

Loading Cargo Case onto Mounts

Procedure for safely lowering the case onto the roof rack mounts and ensuring proper hook engagement.

Lanyard Assembly and Theft Prevention

Assembling and Attaching Lanyards

Steps to assemble lanyards and attach them to the quick-release pins for added security.

Securing Cargo Case Against Theft

Instructions on using padlocks with pinned mounts to prevent the cargo case from being stolen.

Overview

This document describes the Pelican™ Cargo Case Roof Mount, Gen 2 (RFMT2), a universal mounting kit designed for Pelican™ Cargo Cases (BX90R, BX140R, BX55S, BX85S) on platform roof racks with extruded aluminum T-slot bars. It can also be adapted for tubular-style roof racks using the Pelican accessory kit RFMTTC-002-BLK U-Bolt Clamp Kit.

Function Description:

The Pelican™ Cargo Case Roof Mount, Gen 2 (RFMT2) provides a secure and reliable method for attaching Pelican™ Cargo Cases to vehicle roof racks. The system is designed to hold the cargo cases lengthwise (front-to-rear of the vehicle) on racks with crossbars running across the roof width. This orientation is crucial, as alternate orientations may limit case size selection or prohibit mounting altogether. The mounting system allows for flexibility in case placement, enabling users to mount the case on either the hinge or latch side, depending on their preferred access from outside or the middle of the rack. The kit includes all necessary hardware for installation, such as mounting brackets, pinned yokes, fixed hooks, case plate clamps, quick-release pins, lanyards, and various bolts, nuts, screws, and washers. The design emphasizes ease of installation and adjustment, with components that allow for partial tightening during assembly to facilitate final positioning. Once installed, the system ensures the cargo case is firmly attached to the roof rack, providing secure transport for its contents. Additionally, the design incorporates features for theft deterrence, allowing users to padlock the pinned mounts.

Important Technical Specifications:

The mounting kit utilizes M6 and M10 hardware for assembly and attachment. Specifically, it includes M6-1.0 x 16 carriage bolts, M6-1.0 nylon lock flange nuts, M6-1.0 x 14 button head hex drive screws, M6 flat washers, M6 split lock washers, single T-nuts for M6/M8 T-slots, and double T-nuts for M10 slots. The T-nuts are designed to fit T-slot openings of varying widths: single T-nuts for 6-8mm wide slots and double T-nuts for 10-11mm wide slots. The mounting brackets, pinned yokes, fixed hooks, and case plate clamps are robust components engineered to withstand the rigors of vehicle travel. The system is specifically tailored for Pelican™ Cargo Cases (BX90R, BX140R, BX55S, BX85S), ensuring a precise and secure fit. The quick-release pins facilitate easy attachment and removal of the cargo case from the mounts, while the lanyards prevent loss of these pins.

Usage Features:

The RFMT2 kit is designed for optimal mounting on the latches side of the case to allow for easy lid opening from the side of the vehicle. Installation involves a step-by-step process that begins with organizing parts and then assembling the case plate clamps, upper and lower mounts, and fixed hook mounts. The instructions emphasize partially tightening fasteners during initial assembly to allow for final adjustments once the case is positioned on the roof rack. This flexibility is key to aligning the mounts with the crossbar T-slots and ensuring the case is correctly oriented. The quick-release pins are a significant user-friendly feature, enabling rapid attachment and detachment of the cargo case. Lanyards are provided to secure these pins, preventing them from being lost during use. For added security, the pinned mounts can be padlocked (padlock sold separately), deterring theft of the cargo case. The system is versatile, accommodating both T-slot platform racks and, with an additional kit, tubular-style roof racks.

Maintenance Features:

Pelican Products, Inc. provides a Limited Lifetime Warranty for its Pelican™ Cargo cases against breakage or defects in workmanship. The mounting hardware, however, is covered by a Three-Year Warranty against defects in materials and workmanship from the date of purchase. This warranty does not cover normal wear and tear, including scratches, dents, tears, aesthetic surface damage from oxidation or natural breakdown of colors due to elements. Alterations, damage, abuse, misuse, negligence, or accidents will void the warranty. To maintain the longevity and performance of the mounting kit, periodic checks are recommended. Users should regularly inspect latches and mounting hardware for any loose parts. Continuous exposure to sunlight may dull the black hardware finish; applying a light coat of UV protectant occasionally can help maintain its glossy appearance. After exposure to salty coastal climates or snowy regions, rinsing the mounts with water is advised to remove salt deposits. To further prevent corrosion, applying a silicone-based oil or spray to nuts and bolts is recommended. It is crucial to periodically check the security of the cases to the vehicle, especially after initial driving periods and if road conditions change, adjusting as needed. If users have limited mechanical experience or any doubts about installation, professional installation is strongly advised to ensure proper and secure attachment, preventing serious injury or death.

Pelican RFMT2 Specifications

General IconGeneral
BrandPelican
ModelRFMT2
CategoryRacks & Stands
LanguageEnglish