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Pentair SHURFLO 4048 User Manual

Pentair SHURFLO 4048
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FLOW MANAGEMENT SOLUTIONS 911-1024 REV. C 1
SHURFLO
®
4048 RV BY-PASS PUMP
INSTALLATION & OPERATION MANUAL
INSTALLATION PREPARATION
The goal of installation is to provide a
quiet, easy-to-maintain installation with
good flow and low backpressure. This
can be accomplished with the following
guidelines:
Mount on a solid surface in an
accessible location for strainer cleaning
and pump maintenance.
Use flexible high-pressure hose
on the pump inlet and outlet [such
as SHURFLO Kit 94-591-01]. The
pumps ports and strainer should
not be connected to plastic or rigid
pipe, or the pump's normal motion
will transmit through rigid plumbing
causing noise, and possibly loosening
or cracking components.
Pump must use an adequate 50-mesh
strainer [such as SHURFLO 255 series
strainers].
Use a minimum of 1/2" [13mm]
Inner Diameter plumbing. Smaller ID
plumbing will cause cavitation, high
back pressure, low flow and noise.
MOUNTING
Mount the pump within 6 feet of the
tank for best performance and pump
life. The pump will pull farther, but the
farther it pulls the more work it does,
increasing vibration and noise, and
reducing the output and pump life.
Mount pump in a space of at least 1
cubic foot for adequate ventilation to
prevent overheating.
Pump may be mounted in any position.
Mount pump for easy access for
cleaning strainer, maintenance and
service.
Mount pump on a solid surface to
prevent vibration and noise.
INSTALLATION GUIDELINES
Solid Surface within 6' of tank.
Minimize flow restrictions in the
system.
No Accumulator needed.
Flexible hose on inlet and outlet.
Minimize plumbing elbows and valves.
Accessible location.
Strainer on pump inlet.
Properly Sized wiring.
Properly electrical protection.
Properly sized plumbing.
No need for an accumulator with by-
pass pumps.
Pump is designed for intermittent
duty only: Do not use these pumps
for running a Reverse-Osmosis [RO]
Filtration System. High pressure-
continuous duty usage will shorten
the life of the pump and is not covered
under warranty.
Wire Size is 14 GA [2.5mm²]
MINIMUM, 12GA [4mm²] is
recommended—See Wire Chart in
Electrical Section for minimum sizing.
Minimum power requirement is a 10
Amp circuit.
Reduce restrictions on inlet and
outlet. This includes small inner
diameter shut-off valves, winterizing
valves and elbows.
If the RV has an Intellitec Pump
Controller, it must be rated at 10 or 15
amps; If the controller is rated at 7.5
Amps, a new controller or a high-amp
relay must be used.
Strainer
Flexible Braided
High Flow Hose
Mount to a Solid Surface
Do NOT Overtighten
Fuse
Red lead (+)
Switch
Ground
Connector
14 AWG [2.5mm] or heavier wire
Black
Typical Pump Installation
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Pentair SHURFLO 4048 Specifications

General IconGeneral
BrandPentair
ModelSHURFLO 4048
CategoryWater Pump
LanguageEnglish

Summary

Pump Installation Guidelines

Mounting Location & Surface

Mount pump on a solid surface within 6 feet of tank in an accessible location for optimal performance.

Flow Restriction & Hose Usage

Minimize flow restrictions using flexible hose and few elbows/valves on inlet and outlet.

Wiring & Electrical Protection

Ensure proper wire sizing, electrical protection, and a minimum 10 Amp circuit for safe operation.

Plumbing Size & Type

Use minimum 1/2" ID plumbing and avoid rigid connections to prevent cavitation and noise.

Installation Preparation & Pump Operation

Pump Duty Cycle & Limitations

Pump is designed for intermittent duty; avoid continuous use like RO systems to prevent damage.

Intellitec Pump Controller Note

If using an Intellitec controller, ensure it's rated at 10 or 15 amps.

Mounting Recommendations

Mounting Location & Ventilation

Mount within 6 feet of tank in a 1 cubic foot space for adequate ventilation and pump life.

Mounting Access & Position

Mount pump in any position for easy access to strainer, maintenance, and service.

Electrical System Requirements

Circuit Protection & Wiring

Use a filtered circuit, 15-amp switch, and proper wire sizing to ensure safe operation.

Power Shut-off Safety

Always shut off power to the pump when leaving the RV unattended.

Plumbing & System Maintenance

Strainer & Hose Requirements

Install a 50-mesh strainer and use flexible hose on inlet/outlet to prevent noise and debris.

Sanitizing Procedure

Sanitize the potable water system with bleach, following specific dosage and contact time guidelines.

Winterizing Instructions

Drain the system and use anti-freeze to protect plumbing and pump from freezing damage.

Troubleshooting Pump Issues

Pump Not Starting/Circuit Blows

Check electrical connections, fuse, breaker, switch, ground, motor, and voltage for starting issues.

Pump Not Priming/Sputtering

Investigate clogged strainers, air leaks, restricted plumbing, or low voltage if pump won't prime.

Rapid Cycling or No Shut-off

Address rapid cycling or failure to shut off by checking plumbing restrictions and pressure settings.

Noisy or Rough Operation

Identify causes of noise like loose plumbing, restrictions, rigid pipe, or mounting issues.

Pump Maintenance

Routine Maintenance Tasks

Perform routine maintenance including strainer cleaning, sanitizing, and checking fittings.

Impact of Sanitization

Lack of sanitization leads to scale buildup, reducing pump performance and lifespan.

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