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Essential safety guidelines for engine operation and maintenance.
Guidelines for safely cleaning the engine, especially with high pressure.
Data and procedures for performing engine compression tests.
Fundamental specifications and data for all engine models.
Standard torque values for setscrews, studs, and nuts.
Key dimensions and data for engine components and assembly.
Specifications for engine injection timing based on engine model.
Standard and service limit dimensions for cylinder bores.
Dimensions and clearances for pistons and piston rings.
Procedures and limits for checking crankshaft deflection.
Guidelines for inspecting the crankshaft for wear and damage.
Standard and service limit diameters for crankshaft journals.
Standard and service limit diameters for crankshaft pins.
Steps for removing and fitting atomisers (injectors).
Procedures for removing and fitting valves and valve springs.
Procedures for inspecting valve stem diameter and head thickness.
Steps for inspecting valve guide clearance.
Procedures for removing and fitting the big end bearing and cap.
Steps for dismantling, assembling, and fitting pistons and connecting rods.
Instructions for inspecting pistons and piston rings.
Procedures for inspecting piston ring gap in the cylinder block.
Procedures for inspecting connecting rods for distortion.
Procedures for removing and fitting the flywheel, backplate, and oil seal.
Method for checking main bearing clearance using Plastigauge.
Procedures for dismantling and assembling main bearings for engine types.
Procedures for locating and adjusting max fuel and speed screws.
Detailed procedure for checking and adjusting fuel injection pump timing.
Procedures for removing and fitting atomisers (injectors).
Steps for removing and fitting early and latest fuel lift pumps.
Procedures for removing and fitting the fuel injection pump.
Procedure for testing the alternator's functionality and output.
Procedure for testing the starter motor's operation.
General
