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Perkins 104-19 Repair Manual

Perkins 104-19
144 pages
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Perkins 100 Series
Models 102-05, 103-07, 103-10, 103-13, 103-15, 104-19,
104-22
WORKSHOP MANUAL
102-05 Two cylinder diesel engines
103-07 Three cylinder diesel engines
103-10
103-13
103-15
104-19 Four cylinder diesel engines
104-22
Publication TPD 1377E, Issue 4
© Proprietary information of Perkins Engines Company Limited, all rights reserved.
The information is correct at the time of print.
Published in September 2003 by Technical Publications.
This document has been printed from SPI². Not for Resale

Table of Contents

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Perkins 104-19 Specifications

General IconGeneral
BrandPerkins
Model104-19
CategoryEngine
LanguageEnglish

Summary

General information

Safety precautions

Essential safety guidelines for engine operation and maintenance.

Compression test data

Standard and repair limits for engine compression tests.

Specifications

Recommended torque tensions

Standard torque values for common fasteners.

Injection timing

Specific injection timing settings for different engine models.

Cylinder bore dimensions

Standard and service limit dimensions for cylinder bores.

Piston and piston ring dimensions

Specifications for piston and piston ring sizes and clearances.

Gudgeon pin

Dimensions and clearance specifications for gudgeon pins.

Crankshaft deflection

Measurement and service limits for crankshaft deflection.

Crankshaft inspection

Procedures for inspecting crankshaft journals and pins.

Crankshaft journal diameters

Standard and service limit diameters for crankshaft journals.

Crankshaft pin diameters

Standard and service limit diameters for crankshaft pins.

Bearing holder

Clearance specifications for bearing holders.

Undersize bearing shell chart

Chart for selecting undersize bearing shells.

Crankshaft bearing bush

Clearance and finished size specifications for bearing bushes.

Cylinder head assembly

Rocker shaft (102-05, 103-07, 103-10)

Specific procedures for rocker shaft service on certain models.

Rocker shaft (103-13, 103-15, 104-19, 104-22)

Specific procedures for rocker shaft service on other models.

Fuel injection pipes / fuel return pipes

Procedures for handling fuel injection and return pipes.

Head bolts

Operation for removing and fitting cylinder head bolts.

Cylinder head gasket

Procedure for fitting the cylinder head gasket.

Cylinder head gasket selection

Method for selecting the correct cylinder head gasket thickness.

Head bolts - all variants

Tightening sequences and torques for cylinder head bolts.

Valve stem diameter and thickness of valve head

Specifications for checking valve stem and head dimensions.

Valve guide clearance

Measurement of valve guide and valve stem clearance.

Cylinder head

Procedure for checking cylinder head distortion.

Valve tip clearance

Procedure for checking and adjusting valve tip clearance.

Piston and connecting rod assemblies

Crankshaft assembly

Bearing clearance

Method for checking crankshaft bearing clearance using Plastigauge.

Timing case and drive assembly

Max fuel screw and max speed screw

Locating adjustment screws for fuel and speed limits.

Engine timing

Fuel injection pump timing

Detailed procedure for checking and adjusting fuel injection pump timing.

Lubrication system

Fuel system

Atomisers

Procedures for removing and fitting atomisers (injectors).

Fuel injection pump

Procedures for removing and fitting the fuel injection pump.

Cooling system

Electrical equipment

Alternator Testing

Procedure for testing the alternator's functionality and output.

Starter Motor Testing

Procedure for testing the starter motor's operation.

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