Perkins 1000 Series Repair Manual

Perkins Phaser and 1000 Series
WORKSHOP MANUAL
Phaser 4 and 6 cylinder diesel engines for
automotive applications
1000 Series 4 and 6 cylinder diesel engines for
agricultural and industrial application
Publication TPD 1312E, Issue 1.
(c) Perkins Group Limited 1995, all rights reserved.
Published 1 April 1995 by Technical Publications,
Perkins International Limited, Peterborough PE1 5NA, England
Perkins Phaser/1000 Series, April 1995 00.01
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Contents
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Contents

Perkins 1000 Series Specifications

General

Brand	Perkins
Model	1000 Series
Category	Engine
Language	English

Summary

General information

Safety precautions

Crucial safety information for engine operation and maintenance.

Specifications

Basic engine data

Key technical data and specifications for the engines.

Recommended torque tensions

Cylinder head assembly

Cylinder head

Crankshaft assembly

Main bearings

Cylinder block assembly

Cylinder block

Cylinder liner

Engine timing

Engines fitted with Bosch EPVE fuel injection pumps

Procedures for setting and checking engine timing for Bosch EPVE pumps.

Engines fitted with Bosch MW in-line fuel injection pumps

Information on engine timing for Bosch MW pumps.

Aspiration system

Turbocharger

Fuel system

Bosch EPVE fuel injection pumps

Procedures for fuel filter, atomisers, lift pump, and injection pump.

Engines fitted with an in-line fuel injection pump

Details on fuel filter, lift pump, and in-line injection pump service.

Engines fitted with Lucas DPA and DPS fuel injection pumps

Procedures for fuel system components with Lucas DPA/DPS pumps.

Engines fitted with Lucas DP200 Series fuel injection pumps

Service information for Lucas DP200 Series fuel injection pumps.

Engines fitted with Stanadyne fuel injection pumps

Procedures for fuel system components with Stanadyne pumps.

Cooling system

Coolant pump - gear driven

Coolant pump - belt driven

Flywheel and flywheel housing

Flywheel

Flywheel housing

Electrical equipment

Alternators

General information, precautions, drive belt checks/adjustments, and alternator removal/fitting.

Starter motors

General description, removal/fitting, maintenance, and testing of starter motors.

Starting aid

Auxiliary equipment

Compressors

Details on Wabco and Bendix compressors, including removal, fitting, and drive assembly.