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Perkins 103-06 User Manual

Perkins 103-06
80 pages
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Perkins 100 Series: 103-06/103-09/103-10
Perama: M25/M30

Questions and Answers:

Perkins 103-06 Specifications

General IconGeneral
Engine Model103-06
Engine TypeDiesel
Number of Cylinders3
AspirationNaturally Aspirated
Fuel SystemDirect Injection
Cooling SystemLiquid Cooled

Summary

Safety Precautions

General Engine Safety Rules

Essential safety precautions for engine operation and maintenance.

Specific Operational Safety Warnings

Warnings for specific situations like hot engines, fuel handling, and electrical work.

SECTION I Description

SECTION II General Engine Data

SECTION III Dismantling Sequence

Major Component Dismantling

Step-by-step instructions for dismantling key engine components.

SECTION IV Disassembly, inspection, fits and clearances of component assemblies

Piston, Rings, and Gudgeon Pin Inspection

Inspection of pistons, rings, gudgeon pins for wear and dimensions.

SECTION V Reassembly

Piston, Rod, and Flywheel Reassembly

Procedures for reassembling pistons, connecting rods, and flywheel.

Timing Gear, Injection Pump, and Timing Adjustment

Reassembly of timing gears, injection pump, and timing adjustment.

SECTION VI Electrical Systems

Alternator Operation and Testing

Alternator specifications, construction, and testing procedures.

Starter Motor Operation and Service

Starter motor structure, operation, disassembly, and inspection.

Starter Motor Troubleshooting

Common starter motor faults, causes, and remedies.

SECTION VII Trouble Shooting

Engine Start and Running Issues

Troubleshooting guide for engine starting and running problems.

Engine Stops, Overheating, and Smoke Issues

Troubleshooting for engine stalling, overheating, and smoke.

Electrical System Faults

Troubleshooting common electrical system faults like charging and starter issues.

SECTION VIII Service Standards

SECTION IX Recommended Torque

Component Tightening Torque Values

Table of recommended torque values for various engine components.

SECTION X Perama Extra Service Items M25/M30

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