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Perkins 103-13 User Manual

Perkins 103-13
144 pages
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Perkins 100 Series
Models 102-05, 103-07, 103-10, 103-13, 103-15, 104-19,
104-22
WORKSHOP MANUAL
102-05 Two cylinder diesel engines
103-07 Three cylinder diesel engines
103-10
103-13
103-15
104-19 Four cylinder diesel engines
104-22
Publication TPD 1377E, Issue 4
© Proprietary information of Perkins Engines Company Limited, all rights reserved.
The information is correct at the time of print.
Published in September 2003 by Technical Publications.
This document has been printed from SPI². Not for Resale

Table of Contents

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Perkins 103-13 Specifications

General IconGeneral
Engine TypeDiesel
Number of Cylinders3
AspirationNaturally Aspirated
Cooling SystemLiquid-cooled
Engine ModelPerkins 103-13

Summary

1 General information

Safety precautions

Essential safety guidelines for engine operation and maintenance.

Engine preservation

Procedures for protecting the engine during storage.

Engine lift equipment

Guidelines and requirements for safely lifting the engine.

Safety cautions, when an engine is cleaned

Precautions to take when cleaning the engine, especially with high-pressure hoses.

Compression test data

Data and procedure for performing engine compression tests.

2 Specifications

Basic engine data

Fundamental engine specifications like bore, stroke, and cubic capacity.

Recommended torque tensions

Standard torque values for setscrews, studs, and nuts.

Data and dimensions

Specific data and dimensional information for engine components.

Injection timing

Specifications for setting the engine's injection timing.

Cylinder bore dimensions

Standard and service limit dimensions for cylinder bores.

Piston and piston ring dimensions

Dimensions and clearances for pistons and piston rings.

Crankshaft deflection

Method and limits for checking crankshaft deflection.

Crankshaft inspection

Procedures for inspecting the crankshaft for wear and damage.

Crankshaft journal diameters

Diameter specifications for crankshaft journals.

Crankshaft pin diameters

Diameter specifications for crankshaft pins.

Bearing holder

Information on bearing holders and their clearance checks.

Crankshaft bearing bush

Procedures for checking and fitting crankshaft bearing bushes.

3 Cylinder head assembly

Rocker cover and inlet manifold

Procedure for removing and fitting the rocker cover and inlet manifold.

Rocker assembly

Procedure for removing and fitting the rocker assembly.

Rocker shaft (102-05, 103-07, 103-10)

Dismantling, inspection, and assembly of rocker shafts for specific models.

Rocker shaft (103-13, 103-15, 104-19, 104-22)

Dismantling, inspection, and assembly of rocker shafts for other models.

Exhaust manifold and gasket

Procedure for removing and fitting the exhaust manifold and gasket.

Fuel injection pipes / fuel return pipes

Procedure for removing and fitting fuel injection and return pipes.

Oil pipes

Procedure for removing and fitting oil pipes.

Head bolts

Procedure for removing and fitting cylinder head bolts.

Cylinder head gasket

Procedure for removing and fitting the cylinder head gasket.

Head bolts - all variants

Tightening sequence for cylinder head bolts across all variants.

4 Piston and connecting rod assemblies

5 Crankshaft assembly

6 Timing case and drive assembly

Max fuel screw and max speed screw

Locating and adjusting max fuel and max speed screws.

7 Cylinder block assembly

8 Engine timing

Fuel injection pump timing

Procedure for checking the fuel injection pump timing.

10 Lubrication system

11 Fuel system

Atomisers

Procedure for removing and fitting atomisers.

12 Cooling system

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