2
16 Workshop Manual, TPD 1377E, issue 4
100 Series
Cylinder bore dimensions
Caution: When service limits are exceeded following a second oversize bore operation, the block must be
renewed.
Engine model/Block specification
Bore dimension mm (in)
Standard Service limit
102-05, 103-07
New Block 67,000 - 67,019 (2.63780 - 2.63854) 67,2 (2.646)
1st oversize bore 0,5 mm (0.2 in) 67,500 - 67,519 (2.65750 - 2.65822) 67,7 (2.666)
2nd oversize bore 1,0 mm (0.4 in) 68,000 - 68,019 (2.67720 - 2.67791) 68,2 (2.685)
103-10
New Block 75,000 - 75,019 (2.95280 - 2.95350) 75,2 (2.961)
1st oversize bore 0,5 mm (0.2 in) 75,500 - 75,519 (2.97244 - 2.97318) 75,7 (2.981)
2nd oversize bore 1,0 mm (0.4 in) 76,000 - 76,019 (2.99212 - 2.99287) 76,2 (2.999)
103-13, 103-15, 104-19, 104-22
New Block 84,000 - 84,019 (3.30710 - 3.30783) 84,2 (3.315)
1st oversize bore 0,5 mm (0.2 in) 84,500 - 84,519 (3.32677 - 3.32751) 84,7 (3.335)
2nd oversize bore 1,0 mm (0.4 in) 85,000 - 85,019 (3.34650 - 3.34719) 85,2 (3.354)
This document has been printed from SPI². Not for Resale